In our production and life, the Cartoning Machine is of great significance to us, but sometimes, the Cartoning Machine will fail, so what is the reason for the failure of the Cartoning Machine? Next, let us analyze it together.
This is the content list:
Stop or stop between conveyor belts
The carton cannot be sucked down
The carton is not formed or ejected at the mouth of the box feeding template after being sucked
Can't suck the instructions
The paper rebounds during the suction process of the manual
The manual does not fold well
Uneven folding of the manual
There are curls and creases after the manual is folded
Manual stuck in the fence
1. Cartoning Machine shuts down at intervals to check if there is a shortage of materials and automatically starts up when supplemented.
2. Shut down the Cartoning Machine to check whether the power supply including the power supply part, the motor, or the governor is normal.
1. Whether the cartons of Cartons Machine are arranged neatly.
2. Whether the cartons of the Cartoning Machine are pasted together.
3. Whether the air pressure of the Cartoning Machine suction head is normal.
1. Check if the cartons of Cartons Machine are too hard.
2. Check whether the position of the guide rod of the cartons placed by the Cartoning Machine and the box delivery template are not correct.
3. Check whether the small hook spring at the rear of the Cartoning Machine delivery template is deformed.
4. Check if the height of the suction head of the Cartoning Machine and the box delivery track is correct.
1. Whether the Cartoning Machine manual is deformed, causing the suction head to fail to suck.
2. Whether the suction head gas of the Cartoning Machine is parallel to the manual.
3. Whether the paper width of the Cartoning Machine manual is different, the error must be within 1mm. The stacking position of the manual should be adjusted to a difference of 0.5mm from the inner edge when the suction head rises to the high position.
4. The small paper-separating hook above the suction head of the Cartoning Machine origami moves too early. Generally, the small hook should be inserted into the gap between the paper and the paper before the suction head is about to drop. The height of the small hook is adjusted to be 0.5mm away from the suction head when it is in the high position.
1. The foot-lifting action of the Cartoning Machine's manual was too early, and the manual was taken away by the foot support before being pulled down. The position of the feet of the Cartoning Machine is so that it does not touch the sucked manual when it is returned and it returns to the high position when the paper picking notch wheel has not pulled the paper.
2. Whether the matching speed of the Cartoning Machine suction head and paper picking wheel is the same. The suction head of the Cartoning Machine should be lowered first, and then the front part of the paper picking notch wheel should be pressed onto the paper.
1. Check if the Cartoning Machine paper is deformed and bent, and if there are burrs.
2. Is there any foreign matter in the fence of the Cartoning Machine blocking the paper?
3. The gap between the opening of the Cartoning Machine fence and the folding stick is too large, causing the paper to come out.
4. Is the gap between Cartons Machine's folding sticks too large to hold the paper? Adjust the adjusting screws at both ends of the folding stick to reduce the gap. If the Cartoning Machine folding stick has been used for too long and worn out, the folding stick must be replaced.
Check the Cartoning Machine to adjust the front and rear positions of the barriers in the fence to achieve the required folding size.
1. Is the gap between the Cartoning Machine baffle and the folding stick too large? Adjust the middle position of the baffle and folding stick.
2. If the middle position of the Cartoning Machine baffle and the folding stick has been adjusted, and there is still a large gap, remove the positioning pins on the Cartoning Machine baffle and re-adjust until the gap does not feed paper.
1. Whether the paper feeding gap of Cartoning Machine folding stick is too large and paper feeding is weak. The adjustment method is the same as above.
2. The installation position of the lower half of the Cartoning Machine fence is too long than the arc guide plate on it so that the paper cannot enter the folding stick below. Loosen all the fixing screws on the Cartoning Machine fence and adjust the board backward, but it should not be shorter than the upper guide plate and should be 1-3 mm longer than the guide plate. If it is shorter than the guide plate, the Cartoning Machine manual may go directly into the folding stick below without folding.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It will conduct a large number of tests before the Cartoning Machine leaves the factory to reduce the failure of the Cartoning Machine and provide warranty services. If you are interested in the Cartoning Machine, you can contact us Contact, our website is www.cnzpack.com.
In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.
This is the content list:
The main workflow of Capping Machine
How to carry out daily maintenance and maintenance of Capping Machine
How to deal with common problems of Capping Machine
We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.
1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.
2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.
3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.
4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.
5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.
6. Add cylinder lubricating oil to the pneumatic triplet regularly.
7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.
First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.
Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.
Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?
Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.
Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.
In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.
Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.
They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.
Bottle Unscrambler scientific maintenance and daily management institutionalization are very important. Scientific maintenance and the establishment of a daily management and use system have a very important role and significance for the actual use of mechanical products. It improves the standardization and performance of daily maintenance. It is more convenient for people to choose, especially it can be better suited to play the role of mechanical products in actual production. It is necessary to carry out reasonable maintenance and management of Bottle Unscrambler to improve the performance advantages of the product itself and let Bottle Unscrambler can help production in time during operation. So what are the precautions for Bottle Unscrambler? Let's take a look together next.
This is the content list:
l Things to do when installing Bottle Unscrambler
l Precautions when using Bottle Unscrambler
l Matters needing attention when cleaning the automatic Bottle Unscrambler
Things to do when installing Bottle Unscrambler
1. Before installing the Bottle Unscrambler, we need to check the Bottle Unscrambler thoroughly to see if the materials are complete and whether it is damaged. If you find a problem, please communicate with the manufacturer in time to solve it.
2. After checking the completion of the Bottle Unscrambler, follow the installation instructions to assemble the Bottle Unscrambler and adjust accordingly. Then add lubricating oil to the place that needs lubrication to ensure the flexibility of the Bottle Unscrambler.
3. After the test run Bottle Unscrambler, if it runs normally, it means that the installation of Bottle Unscrambler is completed.
Precautions when using Bottle Unscrambler
1. According to Bottle Unscrambler production conditions, choose to use a power supply that meets Bottle Unscrambler specifications.
2. To prevent electric shock, the Bottle Unscrambler must be well-grounded. Please equip the Bottle Unscrambler with a power socket with a ground wire.
3. After turning off the Bottle Unscrambler power switch, there is still strong voltage in some circuits in the electrical control of the machine. If the control circuit needs to be repaired, the power cord must be unplugged to avoid electric shock.
Matters needing attention when cleaning the automatic Bottle Unscrambler
1. If the company needs to disassemble and wash the Bottle Unscrambler, please do not turn off the air source and power supply.
2. Avoid electric shock to Bottle Unscrambler. When disassembling the Bottle Unscrambler, do not directly rinse the body with water, because the Bottle Unscrambler is equipped with electrical control components. If the components contact the water source, there is a risk of electric shock and may damage the Bottle Unscrambler components.
3. It is strictly forbidden to show the residues of the filled items on the Bottle Unscrambler, such as oil stains, paints, etc. The existence of these things will accelerate the corrosion of the Bottle Unscrambler and affect its service life. If any residual items are found, they should be cleaned up in time.
4. Lubricate the Bottle Unscrambler regularly, clean the Bottle Unscrambler every once in a while, and make a cleaning record for later review.
We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The production of Bottle Unscrambler is strictly controlled. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.
Pharmaceutical Filler and Capper have been used by more and more companies in the industry, and many operators have learned how to use Pharmaceutical Filler and Capper, but they do not know much about its properties and working principle, so when Pharmaceutical Filler and Capper malfunctions, there is no way to start. So what is the working principle of Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l Introduction of Pharmaceutical Filler and Capper
l Pharmaceutical Filler and Capper working principle
Introduction of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper is a machine for filling and sealing objects, which is a small product in the packaging machine and is divided into the semi-automatic filling machine and fully automatic filling line in terms of the degree of automation of Pharmaceutical Filler and Capper production. From the point of view of packaging materials can be divided into liquid filling machinery, paste filling machine, powder filling machine, granule filling machine. Recently, with the QS certification of food, many manufacturers have started to focus on the quality and packaging of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper working principle
For Pharmaceutical Filler and Capper to achieve the linkage effect, it is driven by transmission machinery, so that all parts can work in coordination. When Pharmaceutical Filler and Capper reaches a certain number of bottles, there is a special infrared sensor on the inlet track to receive the induction, which automatically catches the bottles behind and allows the bottles in front to be filled. After the bottles are filled, then let the bottles behind enter to fill the space, to realize no bottle without filling. When the bottles enter the position under the filling head, the other working sections stop and only the filling headworks, when the bottles leave, the Pharmaceutical Filler and Capper's head stops working, the track section works and the bottle stopper is released. The clean bottles coming out of the bottle washer are fed into the inlet spiral of Pharmaceutical Filler and Capper by the bottle feeding belt and sent to the bottle-holding cylinder on the rotary table through the bottle feeding star wheel and raised, the bottle mouth is guided by the centering device and pressed against the lower part of the filling valve to form a seal. After being evacuated, the backpressure gas (CO,) in the storage cylinder is rushed into the bottle, when the gas pressure in the bottle is equal to the gas pressure in the storage cylinder, the liquid valve opens under the action of the liquid valve spring, at this time, the object is automatically filled into the glass bottle along the bottle wall through the guidance of the umbrella type reflective ring on the return tube and is replaced into the storage cylinder through the return tube, when the object rises to a certain height and closes the return tube mouth. Automatically stop down the object. Then the liquid valve and gas valve are closed to drain the pressure gas in the neck part of the bottle to prevent the gushing of the object with gas when the glass bottle is descending so that the whole filling process is completed This is the main working principle of Pharmaceutical Filler and Capper, and the users can use it according to these Users can know clearly which part of the machine has problems and repair them according to these features of Pharmaceutical Filler and Capper.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, constantly researching and developing packaging machinery for various materials such as liquid, powder, cream/oil, fluid, and semi-fluid. Extensive tests are conducted before the Pharmaceutical Filler and Capper leave the factory to ensure the quality of products and maintain the healthy development of the Pharmaceutical Filler and Capper market. If you are interested in Pharmaceutical Filler and Capper, you can contact us at www.cnzpack.com. You are very welcome and we look forward to working with you.
The Cosmetic Filling machine And Capping machine has a wide range of applications, not only in the cosmetics industry but also in food, daily chemical, pharmaceutical, and other industries. It is very flexible to use, can be adapted to different bottle mouths, and the operation is relatively simple and quick. Because of its unique advantages, it has won unanimous praise from customers. Next, let's take a look at the advantages, characteristics, and manufacturer introduction of Cosmetic Filling machines And Capping Machines. Here are some answers.
Here is the content list:
l Advantages of Cosmetic Filling machine And Capping machine.
l The performance characteristics of Cosmetic Filling machine And Capping machine.
l Introduction of Cosmetic Filling machine And Capping machine manufacturer.
Advantages of Cosmetic Filling machine And Capping machine.
Cosmetic Filling Machine And Capping machine integrates mechanical, pneumatic, and automatic. The characteristics of a high degree of automation, high output, wide application, and good stability make this machine more popular. The Cosmetic Filling machine And Capping machine can automatically unscramble bottles, fill, seal, cap, and label. Equipped with an automatic internal plug-in row and external cover plug test, it can realize no internal plug and non-external plug and eliminate the non-external plug. The labeling adopts a belt rolling structure, a fast-rolling structure, and an 8-dimensional angle adjustment label to realize the labeling of two symmetrical labels or high-precision labeling.
The performance characteristics of Cosmetic Filling machine And Capping machine.
First, the man-machine interface setting, intuitive and convenient operation, PLC control, accurate loading. Frequency conversion control, arbitrary adjustment of production speed, automatic counting. Second, the Cosmetic Filling machine And Capping machine is made of stainless steel, which meets GMP requirements. Third, the equipment fully complies with GMP requirements. Microcomputer setting, accurate filling volume, convenient operation, automatic shutdown function, automatic shutdown for any track with continuous no filling and no internal clogging. Fourth, the Cosmetic Filling machine And Capping machine is easy to operate and easy to maintain.
Introduction of Cosmetic Filling machine And Capping machine manufacturer.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The quality of our Cosmetic Filling Machine And Capping machine and service as well as our integrity are widely praised at home and abroad.
The first-class quality of Cosmetic Filling machine And Capping machine and efficient and fast after-sales service have created the excellent products of "Zhonghuan". Cosmetic Filling Machine And Capping machine is in great demand in domestic and foreign markets. Keep improving, develop to satisfy customers, and satisfy market demands are our eternal topic and our sincere commitment to customers.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. We wholeheartedly provide users with better products and services!
Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.
So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.
The tube Filling machine And the Sealing machine are determined by multiple parameters. It is impossible to describe a Tube Filling machine And Sealing machine with any single parameter. Shaft power, blade displacement, pressure head, blade diameter, and filling speed are the five basic parameters that describe a Tube Filling Machine And Sealing machine. So, let's take a look at the principle of the Tube Filling machine And Sealing machine together. Here are some answers.
Here is the content list:
l Basic parameters.
l The shear rate of the fluid.
l Small slot and big slot.
The displacement of the blade is proportional to the flow rate of the blade itself, the first power of the blade speed, and the third power of the blade diameter. The shaft power consumed by the filling is proportional to the specific gravity of the fluid, the power standard of the blade itself, the third power of the speed, and the fifth power of the blade diameter. In the case of a certain power and blade form, the blade displacement and pressure head can be adjusted by changing the diameter of the blade and the matching of the speed. That is, the large diameter blade is equipped with a low-speed Tube Filling machine And a Sealing machine. High flow effect and low-pressure head, while the small diameter blade with high speed produces a higher pressure head and lower flow effect.
The shear rate of the fluid.
In the filling tank, the only way to make the micelles collide with each other is to provide a sufficient shear rate. According to the mechanism of the Tube Filling Machine And Sealing machine, it is because of the existence of fluid velocity difference that the fluid layers are mixed. Therefore, where the filling process always involves the fluid shear rate lhhaha620. Shear stress is a force that is the real cause of bubble dispersion and droplet breaking in filling applications. It must be pointed out that the shear rate at each point of the fluid in the entire stirred tank is not the same.
Small slot and big slot.
Experimental research shows that, as far as the blade area is concerned, no matter what type of blade, when the diameter of the blade is constant, the maximum shear rate and the average shear rate increase with the increase of the speed. However, when the rotation speed is constant, the relationship between the maximum shear rate and the average shear rate, and the diameter of the blade is related to the slurry type. When the rotation speed is constant, the maximum shear rate of the radial blade increases with the increase of the blade diameter, and the average shear rate has nothing to do with the diameter of the blade. These concepts about the shear rate of the blade area require special care in the design of the Tube Filling Machine And Sealing machine to reduce and enlarge. Because the small groove is compared with the large groove, the small groove Tube Filling Machine and Sealing machine often has the characteristics of high speed, small blade diameter, and low tip speed. The large groove Tube Filling Machine And Sealing machine often has the characteristics of low speed, large blade diameter, and high tip speed.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to the Tube Filling machine And Sealing machine, you can communicate with us on the website.