Automatic Medical Reagent Tube

Unscrambling, Filling, Plugging, Capping, Sleeve Labeling Automatic Packing Line

This production line is designed for reagent unscrambling, filling,plugging, capping and sleeve labeling.This filling and capping machine speed requirement is 60-80 bottles per min.Design required 100% automation rate without without human interference.Whole machine covered by 304 stainless steel,material contact parts made of 316L stainless steel, ceramic, meet the GMP standard.

The unscrambler is high speed unscrambler which doing the sorting disordered bottles in order and feeding into the conveyor of the filling and capping machine.

After bottle entering the filling machine, sensors will detect the bottles to control no bottle no filling

With servo ceramic pump filling system, machine will do high accuracy and fast speed filling, filling speed and filling volume are adjustable from the HMI.

Ceramic pump filling system on filling and capping machine, because of no sealing rings in filling system, which make maintenance much easier

Double vibrators automatic sorting the plugs, our patent design two mechanical hand picking device will pick and place the plugs to the filled bottles together

Then machine passing to the screw capping main machine.

Sensors will detect the plugs on the bottles to control no plug no cap feeding.

Two cap sorting vibrators doing sorting the caps,Double mechanical hands picking the caps to the plugged bottles.

During placing the cap the servo system will do the pre-capping to prevent the cap flying off or wrong screw thread,highly improve the capping success rate.

Then capping station will doing cap tightening automatically.

Both pre-capping and capping stations are controlled by servo system, capping torque and speed adjustable from the HIMI.

After the works of filling and capping machine finished, bottles enter into the sleeve labeling machine for sleeve inserting and shrinking.

Then finished products arrived the collection station for secondary packing progress.