With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.
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The workflow of Bottle Unscrambler
Personnel operation specification of Bottle Unscrambler
The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.
To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.
1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.
2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.
3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.
4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.
To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
Tube filling machine and sealing machine is advanced equipment for sealing plastic pipes and aluminum-plastic pipes. It uses the thermal shock effect of the plastic tube produced by the ultrasonic sealing transducer and quickly melts the adhesive. The tube Filling machine And the Sealing machine does not need to add any additives, even if the surface is contaminated, it will not affect the sealing effect. Next, let's take a look at the advantages and applications of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
Advantages of Tube Filling machine And Sealing machine.
Application field of Tube Filling machine And Sealing machine.
First, the servo motor controls the filling, and 8 nozzles are filled at the same time. Second, the Tube Filling Machine And the Sealing machine can achieve fast cleaning, fast adjustment, and step-less adjustment of the volume cylinder speed. The tube Filling machine And the Sealing machine is suitable for filling different specifications and different liquids. Third, the filling volume only needs to be adjusted once, each volume cylinder is fine-tuned, the filling accuracy is high and the consistency is good. The contact material part is 316L stainless steel and silicon rubber, which meets the GMP standard. Fourth, the filling piston-cylinder adopts imported geared motor step-less speed regulation, which is suitable for aqueous liquids and viscous liquids. Fifth, imported electromagnetic clutches and brakes eliminate inertia and high filling accuracy. Sixth, the man-machine interface communicates with the PLC. You can debug the device and change the type with simple settings on the screen. Seventh, bottling, positioning, filling, and discharging are all automatic. If the bottle is not in the correct position, the bottle is blocked, or the filling tube is not inserted into the bottle during filling, the equipment will automatically protect and continue to operate after troubleshooting.
Tube filling machine and sealing machine is mainly used to fill ointment or viscous fluid materials into aluminum tubes, plastic tubes, or composite tubes. Then seal the end of the tube. The Tube Filling machine And Sealing machine adopts a new type of stainless steel butterfly valve dosing pump and a screw fine adjustment device. In addition, the Tube Filling Machine And Sealing machine is widely used for filling, sealing, and batch number printing of aluminum tube packaging products in cosmetics, toothpaste, ointment, food, shoe polish, adhesives, etc. Tube Filling machines And Sealing machines can also be widely used in product packaging in medicine, daily chemical, food, chemical, and other industries. Such as ointment, adhesive, silica gel, AB glue, skin cream, hair dye, shoe polish, toothpaste, and other liquid or paste-like materials filling and sealing.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our company adheres to the corporate culture of "quality-oriented, customer first", and has always made unremitting efforts to become a professional Tube Filling machine And Sealing machine supplier in the industry.
The Pharmaceutical Filler and Capper is no stranger to the health care industry, after all, it has a major impact on it. Pharmaceutical Filler and Capper can specially package various products to ensure that they can be sold properly in the market. The Pharmaceutical Filler and Capper is no longer the traditional equipment that people know, but a smarter and more efficient one. So how does the new generation of Pharmaceutical Filler and Capper work? Let's take a look together.
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l Highlights of Pharmaceutical Filler and Capper
l Performance of the Pharmaceutical Filler and Capper
Highlights of Pharmaceutical Filler and Capper
First of all, the Pharmaceutical Filler and Capper are categorized so that they can provide the right equipment for the different needs of the pharmaceutical industry. Pharmaceutical Filler and Capper are divided into quantitative and fully automatic, both of which are very popular. Pharmaceutical Filler and Capper have an advanced control system, accurate filling quantity, reliable performance, and beautiful appearance, which is ideal for freeze-dried preparation, liquid preparation, and blood products. Pharmaceutical Filler and Capper are suitable for matching with the linkage production line. The filling volume is controlled by a computer, the filling accuracy of the peristaltic pump is high, the range of adjusting dose is large, and it is suitable for various viscosities. Pharmaceutical Filler and Capper's filling needle does not come into contact with the drug and is free of contamination. Peristaltic pump filling system is easy to clean and disinfect. No bottle is not filled, no bottle automatically stops and the bottle collapses. Pharmaceutical Filler and Capper automatically display and counts. A filling system with shrinkage function, no drip. Equipped with Mitsubishi frequency conversion mechanism. Variable frequency speed regulation. The whole machine is designed according to GMP requirements. The equipment tends to be intelligent to make the filling process easier.
Performance of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper's performance is good on the one hand, Pharmaceutical Filler and Capper have a wide range of use, can have a certain degree of fluidity of the powder-like, granular materials for reasonable packaging. The Pharmaceutical Filler and Capper can automatically track and correct the error caused by the change of material specific gravity and material level by photoelectric switch control. Pharmaceutical Filler and Capper are simple in design, made of stainless steel, easy to clean, and more convenient for users to use.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, the quality of our Pharmaceutical Filler and Capper and services and our integrity is widely praised at home and abroad, we have obtained ISO9001 quality management system certification, and some of our products have passed CE certification. Wenzhou Zongwan Intelligent Machinery Co., Ltd. has obtained more than 20 invention patents and utility model patents. If you are interested in Pharmaceutical Filler and Capper, you can contact us at www.cnzpack.com. We are looking forward to your visit and hope to cooperate with you.
The tube Filling machine And the Sealing machine are determined by multiple parameters. It is impossible to describe a Tube Filling machine And Sealing machine with any single parameter. Shaft power, blade displacement, pressure head, blade diameter, and filling speed are the five basic parameters that describe a Tube Filling Machine And Sealing machine. So, let's take a look at the principle of the Tube Filling machine And Sealing machine together. Here are some answers.
Here is the content list:
l Basic parameters.
l The shear rate of the fluid.
l Small slot and big slot.
The displacement of the blade is proportional to the flow rate of the blade itself, the first power of the blade speed, and the third power of the blade diameter. The shaft power consumed by the filling is proportional to the specific gravity of the fluid, the power standard of the blade itself, the third power of the speed, and the fifth power of the blade diameter. In the case of a certain power and blade form, the blade displacement and pressure head can be adjusted by changing the diameter of the blade and the matching of the speed. That is, the large diameter blade is equipped with a low-speed Tube Filling machine And a Sealing machine. High flow effect and low-pressure head, while the small diameter blade with high speed produces a higher pressure head and lower flow effect.
The shear rate of the fluid.
In the filling tank, the only way to make the micelles collide with each other is to provide a sufficient shear rate. According to the mechanism of the Tube Filling Machine And Sealing machine, it is because of the existence of fluid velocity difference that the fluid layers are mixed. Therefore, where the filling process always involves the fluid shear rate lhhaha620. Shear stress is a force that is the real cause of bubble dispersion and droplet breaking in filling applications. It must be pointed out that the shear rate at each point of the fluid in the entire stirred tank is not the same.
Small slot and big slot.
Experimental research shows that, as far as the blade area is concerned, no matter what type of blade, when the diameter of the blade is constant, the maximum shear rate and the average shear rate increase with the increase of the speed. However, when the rotation speed is constant, the relationship between the maximum shear rate and the average shear rate, and the diameter of the blade is related to the slurry type. When the rotation speed is constant, the maximum shear rate of the radial blade increases with the increase of the blade diameter, and the average shear rate has nothing to do with the diameter of the blade. These concepts about the shear rate of the blade area require special care in the design of the Tube Filling Machine And Sealing machine to reduce and enlarge. Because the small groove is compared with the large groove, the small groove Tube Filling Machine and Sealing machine often has the characteristics of high speed, small blade diameter, and low tip speed. The large groove Tube Filling Machine And Sealing machine often has the characteristics of low speed, large blade diameter, and high tip speed.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to the Tube Filling machine And Sealing machine, you can communicate with us on the website.
Pharmaceutical Filler and Capper, whether semi-automatic or fully automatic, will encounter more or less in the process of using different places of failure, in the face of Pharmaceutical Filler and Capper's special parts of the failure, how do we find the problem as soon as possible and solve it? Let's take a look at it.
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l Pharmaceutical Filler and Capper's PLC failure
l Pharmaceutical Filler and Capper's Magnetic Switch Failure
l Pharmaceutical Filler and Capper solenoid valve failure
Pharmaceutical Filler and Capper PLC Failure
If the point controls Pharmaceutical Filler and Capper, the fault phenomenon is that the motor runs after the signal start Pharmaceutical Filler and Capper, but the motor does not stop running after the stop signal is issued. And Capper only stops running when the PLC is powered down. If the point controls the solenoid valve. The fault phenomenon is that the solenoid valve coil is not energized, and the cylinder is not reset. If the PLC of Pharmaceutical Filler and Capper is hit with external force to make the sticking point separate, it can assist to determine the fault of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper's magnetic switch failure
Pharmaceutical Filler and Capper's magnetic switch is used to detecting the position of the cylinder and control the cylinder travel. The four cylinders of laminating, pushing, pressing, and fusing knife are interrelated, and the magnetic switch is used to detect and control their positions. Pharmaceutical Filler and Capper failure is mainly manifested as the subsequent cylinders do not move, because the cylinder speed of Pharmaceutical Filler and Capper is faster, which causes the magnetic switch cannot detect the signal. Such as pushing the package cylinder speed is too fast, after pushing the package reset, the pressure package and fusion knife cylinder do not move.
Solenoid valve failure of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper solenoid valve failure is mainly manifested as the cylinder does not move or does not reset, the reason is that Pharmaceutical Filler and Capper cylinder solenoid valve cannot change direction or tampering air. If the solenoid valve falters, the air pressure of Pharmaceutical Filler and Capper can't reach the working pressure because the inlet and outlet air paths are connected, and the knife beam doesn't rise to the place. the proximity switch of Pharmaceutical Filler and Capper knife beam protection doesn't work, and the precondition of full machine operation is not established. Pharmaceutical Filler and Capper does not operate, which is easily confused with an electrical fault. Solenoid valve air leakage sound, listen carefully to the source of sound and hand search for air leakage points, generally can easily identify the air leakage solenoid valve.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, with first-class product quality and efficient and fast after-sales service, forging the excellent products of "Central". Pharmaceutical Filler and Capper will undergo a lot of product testing before leaving the factory to reduce the probability of failure of Pharmaceutical Filler and Capper, and also provide customers with high-quality Pharmaceutical Filler and Capper warranty service. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.
Bag Packing Machine consists of vacuum pump, motor, vacuum chamber, sealing strip, plexiglass plate cover, airbag, solenoid valve, etc. Bag Packing Machine is a general term for product production and outsourcing machines. It is mainly divided into two aspects, Bag Packing Machine assembly line production and packaging, used in the filling (filling), sealing machine, and coding of (bag, bottle) products in the food, medicine, chemical, and other industries. Bag Packing Machine product peripheral packaging equipment, used for spraying (printing) the production date, sealing, shrinking film, etc. after the product is produced. Then what is the principle and purpose of the Bag Packing Machine? Let's take a look together next.
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l Principle of Bag Packing Machine
l Bag Packing Machine is versatile
Principle of Bag Packing Machine
Bag packaging machine through the suction nozzle into the bag of the packaged goods, emptying air, from the suction nozzle discharge, and then complete sealing.
Bag Packing Machine is versatile
Bag Packing Machine is used in food, chemical, pharmaceutical and agricultural markets. Bag Packing Machine is easy to use and can complete multiple processes at once: bag pulling, bag making, filling, coding, counting, metering, sealing, product conveying, automatically, Bag Packing Machine is unmanned after setting. The Bag Packing Machine is highly efficient. In the Chinese market, the output of fully automatic packaging machines can approach 120-240 bags per minute to replace the old-time manual products, whose output is far more than several times the time. Bag Packing Machine clean, hygienic, and energy-efficient. Bag Packing Machine has the function of clean, hygienic, material saving, bag saving, money saving, and environmental protection.
Since the 1950s, my country's plastic machinery manufacturing industry has undergone rapid development for nearly half a century, especially since the reform and opening up. The Bag Packing Machine has now been built with a complete range of products, the main technical and economic indicators are close to or have reached the advanced level, and the supporting facilities are becoming more and more advanced. Production is gradually specialized, Bag Packing Machine has a large-scale and complete industrial system, and Bag Packing Machine products meet the needs of the domestic market.
We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine and labeling machine, bottle unscrambler, tube filling and sealing machine, cartooning machine, and other packaging equipment. The quality of our Bag Packing Machine and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. If you are interested in Bag Packing Machine, you can contact us, our website is www.cnzpack.com.
Tube Filling machine And Sealing machine is suitable for filling all kinds of paste and high viscosity fluids, suitable for filling large-diameter plastic pipes and composite pipes, and then the pipe is heated inside, and the batch number and date are printed on the seal. Used in pharmaceutical, food, cosmetics, adhesive, and other industries. Next, let me tell you about the related introduction and features of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
l The related introduction of Tube Filling machine And Sealing machine.
l Design features of Tube Filling machine And Sealing machine.
l Features of Tube Filling machine And Sealing machine.
The related introduction of Tube Filling machine And Sealing machine.
Tube Filling machine And Sealing machine is a machine that fills the packaging into the container and seals it. After the product is put into the packaging container, to keep the product sealed, maintain product quality, and avoid product loss, the packaging container needs to be sealed. Tube Filling machine And Sealing machine is a machine with a compact design and automatic tube feeding. Tube Filling machine And Sealing machine's tube washing, feeding marking, filling, folding, sealing, coding, and finished product output are all performed by a fully automatic control system. The feeding of the washing pipe adopts a pneumatic method, which is accurate and reliable.
Design features of Tube Filling machine And Sealing machine.
First, the Tube Filling machine And Sealing machine is mechatronics, using multiple-introduction technology, controlled by PLC, and can automatically complete tube feeding, partial color labeling, filling, sealing, and tube outlet at the same time. The machine runs smoothly, is easy to control and size conversion, and is suitable for the production of pasty products. Second, the Tube Filling Machine And the Sealing machine has modern modeling, strong practicability, and high processing value. Third, the Tube Filling Machine And the Sealing machine have a stainless steel volumetric bulldozing syringe and a Teflon piston seal to achieve accurate dosage.
Features of Tube Filling machine And Sealing machine.
Tube Filling machine And Sealing machine is a piece of high-tech equipment successfully developed by introducing foreign advanced technology and combining GMP requirements. It has the characteristics of reasonable structure, complete functions, convenient operation, accurate filling, stable operation, and low noise. Tube Filling machine And Sealing machine adopts PLC controller, from liquid or high-speed material filling to batch number printing (including production date) automatic operation, is cosmetics, pharmaceuticals, food, adhesives and other ALU tubes, plastic tubes and multi-tube filling Ideal equipment for sealing, in line with GMP standards.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is https:// www.cnzpack.com/. Our company adheres to the service tenet of "customer first", and implements the service of honesty and customer first.
They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.