IVD reagent tube filling and capping machine- China Manufacturers Factory Suppliers

Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.

So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.

Pharmaceutical Filler and Capper, whether semi-automatic or fully automatic, will encounter more or less in the process of using different places of failure, in the face of Pharmaceutical Filler and Capper's special parts of the failure, how do we find the problem as soon as possible and solve it? Let's take a look at it.

This is the content list:

l Pharmaceutical Filler and Capper's PLC failure

l Pharmaceutical Filler and Capper's Magnetic Switch Failure

l Pharmaceutical Filler and Capper solenoid valve failure

Pharmaceutical Filler and Capper PLC Failure

If the point controls Pharmaceutical Filler and Capper, the fault phenomenon is that the motor runs after the signal start Pharmaceutical Filler and Capper, but the motor does not stop running after the stop signal is issued. And Capper only stops running when the PLC is powered down. If the point controls the solenoid valve. The fault phenomenon is that the solenoid valve coil is not energized, and the cylinder is not reset. If the PLC of Pharmaceutical Filler and Capper is hit with external force to make the sticking point separate, it can assist to determine the fault of Pharmaceutical Filler and Capper.

Pharmaceutical Filler and Capper's magnetic switch failure

Pharmaceutical Filler and Capper's magnetic switch is used to detecting the position of the cylinder and control the cylinder travel. The four cylinders of laminating, pushing, pressing, and fusing knife are interrelated, and the magnetic switch is used to detect and control their positions. Pharmaceutical Filler and Capper failure is mainly manifested as the subsequent cylinders do not move, because the cylinder speed of Pharmaceutical Filler and Capper is faster, which causes the magnetic switch cannot detect the signal. Such as pushing the package cylinder speed is too fast, after pushing the package reset, the pressure package and fusion knife cylinder do not move.

Solenoid valve failure of Pharmaceutical Filler and Capper

Pharmaceutical Filler and Capper solenoid valve failure is mainly manifested as the cylinder does not move or does not reset, the reason is that Pharmaceutical Filler and Capper cylinder solenoid valve cannot change direction or tampering air. If the solenoid valve falters, the air pressure of Pharmaceutical Filler and Capper can't reach the working pressure because the inlet and outlet air paths are connected, and the knife beam doesn't rise to the place. the proximity switch of Pharmaceutical Filler and Capper knife beam protection doesn't work, and the precondition of full machine operation is not established. Pharmaceutical Filler and Capper does not operate, which is easily confused with an electrical fault. Solenoid valve air leakage sound, listen carefully to the source of sound and hand search for air leakage points, generally can easily identify the air leakage solenoid valve.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, with first-class product quality and efficient and fast after-sales service, forging the excellent products of "Central". Pharmaceutical Filler and Capper will undergo a lot of product testing before leaving the factory to reduce the probability of failure of Pharmaceutical Filler and Capper, and also provide customers with high-quality Pharmaceutical Filler and Capper warranty service. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.

Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.

This is the content list:

l Capping Machine feeding half adjustment

l Matters needing attention in discharging

l Adjustment of the locking device

l Vibrator adjustment

Capping Machine feeding half adjustment

Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.

Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.

Matters needing attention in discharging

Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.

Adjustment of the locking device

Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.

Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.

Vibrator adjustment

The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.

In our production and life, the unscrambler has an important influence on us. So what are the types of Bottle Unscrambler? Let's take a look together next.

This is the content list:

l Gravity Bottle Unscrambler

l Water-floating and baffled Bottle Unscrambler

l Friction Bottle Unscrambler

l Centrifugal Bottle Unscrambler

Gravity Bottle Unscrambler

The basic principle of the gravity-centered Bottle Unscrambler is to use the characteristics of the division of the bottle's center of gravity during the finishing process. If the bottle is facing forward, the center of gravity of the Bottle Unscrambler will be close to the bottom of the bottle, so that the bottle will not change its arrangement. If the bottle is reversed, the center of gravity will be at the upper part of the bottle, the center of gravity of the bottle will be unstable, this function is suitable for use in the Bottle Unscrambler, which is a heavy glass bottle.

Water-floating and baffled Bottle Unscrambler

The basic principle of the water-floating and baffled Bottle Unscrambler is to use the buoyancy principle of water in the conveying stage to convey the bottles to the finishing stage. In the Bottle Unscrambler finishing stage, baffle A is used to make the bottles forward. There is a rectangular cavity on the baffle that fits the bottle mouth. When the bottle mouth of the Bottle Unscrambler comes over, the mouth of the bottle will enter the rectangular cavity, so that the bottom of the bottle is lowered first, and the mouth of the bottle is lowered, and the bottle will be output in the forward direction. When the bottom comes over, the baffle does not work, and the Bottle Unscrambler bottle is output in the forward direction.

Friction Bottle Unscrambler

The basic principle of the friction Bottle Unscrambler is to use the friction of the belt to transport the bottles in the finishing stage, and to adjust the bottles by the friction in the finishing stage. Compared with the above two schemes, this scheme has the advantage of high-efficiency Z, and there are no other unnecessary processes, such as cleaning phases. The structure design of the Bottle Unscrambler mainly utilizes the friction of the belt, and the friction type Bottle Unscrambler enables the bottle to flip under high-speed movement, and achieves high efficiency, and improves processing efficiency.

Centrifugal Bottle Unscrambler

The basic principle of the centrifugal Bottle Unscramble is to use the centrifugal force of the disc to bring the bottle close to the outside of the ring, and then use the different characteristics of the bottom and the width of the bottle mouth to turn the bottle mouth downwards. The function of the centrifugal Bottle Unscrambler is to manually add materials to the storage bottle library for storage. The materials in the storage bottle library will be automatically quantified and fed to the turntable at a set speed. The turntable rotates at a high speed to supply the bottles as required. The web wheel the irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The unscrambler part clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts out the bottles through the bottle turning device. It is an indispensable machine for high-speed production to realize fully automated operation, and it saves a lot of labor costs and avoids losses caused by human error factors.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer with good development in the quality of Bottle Unscrambler products. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.

The Tube Filling machine And Sealing machine, as its name implies, is a machine that can be filled and sealed. There are different models for different industries. The more commonly used industries are chemicals, food, etc. Next, let's take a look at the introduction of the Tube Filling machine And Sealing machine. Here are some answers.

Here is the content list:

l Basic information of Tube Filling machine And Sealing machine

l Application performance of Tube Filling machine And Sealing machine.

l The main characteristics of the Tube Filling machine And Sealing machine.

Basic information of Tube Filling machine And Sealing machine

Tube Filling machine And Sealing machine adopts closed and semi-closed filling pastes and liquids. The seal has no leakage. The filling weight and volume are consistent. Filling, sealing, and printing can be completed at one time. It is suitable for medicine, daily chemicals, and food. Chemical and other fields of product packaging. Such as: filling and sealing of materials such as piping, ointment, hair dye, toothpaste, shoe polish, adhesive, AB glue, epoxy glue, neoprene, and other materials. Tube Filling machine And Sealing machine is an ideal, practical, and economical filling equipment for pharmaceutical, daily chemical, fine chemical, and other industries.

Application performance of Tube Filling machine And Sealing machine.

First, the transmission part of the Tube Filling machine And Sealing machine is enclosed under the platform, which is safe, reliable, and pollution-free. Second, the filling and sealing part is installed in a semi-closed non-static outer frame visible cover above the platform, which is easy to observe, operate and maintain. PLC control, man-machine dialogue interface. The rotary table is driven by a cam, with fast speed and high precision. Third, in the inclined-hung tube warehouse, the upper tube mechanism is equipped with a vacuum adsorption device, to ensure that the automatic upper tube accurately enters the tube seat. The photoelectric benchmarking workstation uses high-precision probes, stepping motors, etc. To control the hose pattern in the correct position. Fourth, the filling nozzle of the Tube Filling Machine And Sealing machine is equipped with a material cut-off mechanism to ensure the filling quality. No tube no filling. Fifth, the tail sealing adopts internal heating at the end of the tube, and external cooling and cooling devices; the typing workstation automatically prints the word code on the position required by the process. Sixth, fault protection alarm, no tube alarm, door open shutdown, overload shutdown; counting, and quantitative shutdown.

The main characteristics of the Tube Filling machine And Sealing machine.

First, the Tube Filling machine And Sealing machine has a compact design, easy to operate and adjust. Second, the driving part is fully enclosed. Third. The Tube Filling Machine And Sealing machine is a pneumatic tube washing and feeding machine with an intelligent temperature control cooling system. Fourth, the 316L stainless steel contacts comply with GMP standards. Fifth, the Tube Filling machine And Sealing machine provides overload protection. Sixth, the safety interlock is closed when the door is opened. Seventh, the automated workflow from tube installation to finished product output. Eighth, photoelectric induction automatic orientation.

If you want to buy Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is http:// www.cnzpack.com/.

The Cosmetic Filling machine And Capping machine has a wide range of applications, not only in the cosmetics industry but also in food, daily chemical, pharmaceutical, and other industries. It is very flexible to use, can be adapted to different bottle mouths, and the operation is relatively simple and quick. Because of its unique advantages, it has won unanimous praise from customers. Next, let's take a look at the advantages, characteristics, and manufacturer introduction of Cosmetic Filling machines And Capping Machines. Here are some answers.

Here is the content list:

l Advantages of Cosmetic Filling machine And Capping machine.

l The performance characteristics of Cosmetic Filling machine And Capping machine.

l Introduction of Cosmetic Filling machine And Capping machine manufacturer.

Advantages of Cosmetic Filling machine And Capping machine.

Cosmetic Filling Machine And Capping machine integrates mechanical, pneumatic, and automatic. The characteristics of a high degree of automation, high output, wide application, and good stability make this machine more popular. The Cosmetic Filling machine And Capping machine can automatically unscramble bottles, fill, seal, cap, and label. Equipped with an automatic internal plug-in row and external cover plug test, it can realize no internal plug and non-external plug and eliminate the non-external plug. The labeling adopts a belt rolling structure, a fast-rolling structure, and an 8-dimensional angle adjustment label to realize the labeling of two symmetrical labels or high-precision labeling.

The performance characteristics of Cosmetic Filling machine And Capping machine.

First, the man-machine interface setting, intuitive and convenient operation, PLC control, accurate loading. Frequency conversion control, arbitrary adjustment of production speed, automatic counting. Second, the Cosmetic Filling machine And Capping machine is made of stainless steel, which meets GMP requirements. Third, the equipment fully complies with GMP requirements. Microcomputer setting, accurate filling volume, convenient operation, automatic shutdown function, automatic shutdown for any track with continuous no filling and no internal clogging. Fourth, the Cosmetic Filling machine And Capping machine is easy to operate and easy to maintain.

Introduction of Cosmetic Filling machine And Capping machine manufacturer.

Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The quality of our Cosmetic Filling Machine And Capping machine and service as well as our integrity are widely praised at home and abroad.

The first-class quality of Cosmetic Filling machine And Capping machine and efficient and fast after-sales service have created the excellent products of "Zhonghuan". Cosmetic Filling Machine And Capping machine is in great demand in domestic and foreign markets. Keep improving, develop to satisfy customers, and satisfy market demands are our eternal topic and our sincere commitment to customers.

Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. We wholeheartedly provide users with better products and services!

Cosmetic Filling Machine And Capping machine is very simple and convenient in operation, accuracy error, installation adjustment, equipment cleaning, maintenance, etc. Next, let’s take a look at the introduction of the Cosmetic Filling machine And Capping machine. Here are some answers.

Here is the content list:

l Information about Cosmetic Filling machine And Capping machine.

l Attention to the installation of Cosmetic Filling machine And Capping machine.

l What are the safety rules of Cosmetic Filling machines And Capping machines?

Information about Cosmetic Filling machine And Capping machine.

The Cosmetic Filling machine And Capping machine integrates light, machine, electricity, and pneumatics, with a high degree of automation, high yield, wide adaptability, and good stability. The Cosmetic Filling machine And Capping machine adopts PLC control, which is easy to operate and easy to adjust. Due to its high technical content and good quality, it is an ideal piece of equipment for perfume manufacturers! Cosmetic Filling Machine And Capping machine is mainly suitable for different material specifications and different specifications of caps, screw (rolling) caps. The structure is compact and reasonable, and it can be easily linked with other equipment into a line. The dust cover can be purchased. The machine is of linear design and the assembly line is convenient and beautiful.

Attention to the installation of Cosmetic Filling machine And Capping machine.

First, after unpacking the Cosmetic Filling machine And Capping machine, first check whether the random technical information is complete and whether the machine is damaged during transportation, to solve it in time. Second, install and adjust the feeding component and the discharging component according to the outline diagram in this manual. Third, add new lubricating oil to each lubrication point. Fourth, use the crank handle to turn the machine to check whether the Cosmetic Filling machine And Capping Machine is running in the correct direction, and the machine must be grounded.

What are the safety rules of Cosmetic Filling machines And Capping machines?

First, check the Cosmetic Filling machine And Capping machine equipment for foreign matter, such as residual liquid material or other stones, iron pieces, and other garbage, and clean it up in time. Second, do not clean the motor with water or other liquids. Third, you cannot use tools or other irrelevant things to contact the Cosmetic Filling Machine And Capping Machine. Fourth, wear gloves, glasses, and work clothes when cleaning the machine. Non-professional operators cannot approach the Cosmetic Filling machine And Capping Machine.

Wenzhou Zongwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously develops various liquid, powder, cream, ointment, fluid, and semi-fluid material packaging machinery. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. Our official website is https:// www.cnzpack.com/. Our company adheres to the corporate culture of "quality first, customer first", and has always made unremitting efforts to become a professional supplier of Cosmetic Filling machines And Capping machines in the industry.

We know that Labeling Machine brings great convenience to our production and life, so what are the working principles and performance characteristics of Labeling Machine? Let's go take a look next.

This is the content list:

l How the Labeling Machine works

l Performance characteristics of Labeling Machine

How the Labeling Machine works

First of all, the working principle of the Labeling Machine is to put the roll of labels in place, and then put the round bottle on the conveyor belt. The labeling head of the Labeling Machine is set at a fixed distance. The labeling wheel and the rotating shaft are used to move the label. Separate from the base film, it should be noted that the Labeling Machine label tape needs to be kept in a constant state during this operation.

Then, the Labeling Machine conveyor belt pushes the round bottle. When it is transferred to the area, the driving wheel will slow down and stop applying the label to the bottle. The Labeling Machine logo can be applied to the entire bottle or half of the bottle. The basic working principle is the same.

The above is the working principle of the Labeling Machine. At present, Labeling Machine has been widely used in the market, gradually replacing manual labeling, and the labeling speed of the prototype Labeling Machine is much higher than that of manual operation, and the accuracy is also higher. The cost of manual operation is lower than that of manual operation. Therefore, the circular Labeling Machine is more demanded by consumers.

Performance characteristics of Labeling Machine

1. The Labeling Machine is equipped with a double-labeling mechanism. Labeling Machine to ensure the accuracy of labeling, Labeling Machine double extrusion labeling can effectively eliminate air bubbles, to ensure that the label head and tail are tightly attached.

2. Labeling Machine intelligent control, automatic photoelectric tracking, Labeling Machine with no labeling, no label automatic correction and automatic detection of the label function, Labeling Machine to avoid wasting labels and missing labels.

3. Labeling Machine with elastic pressure top mechanism to ensure stable product delivery, Labeling Machine effectively eliminates the inherent error of the bottle height.

4. The Labeling Machine is equipped with an automatic bottle splitting mechanism, which automatically separates the spacing before the bottle guide, Labeling Machine to ensure the stability of the subsequent bottle guide, conveying, and labeling.

5. The Labeling Machine adopts a double-sided hard plastic synchronous guide chain to automatically ensure the neutrality of the bottle.

6. Labeling Machine has little requirement for workers to put bottles and assembly line to receive bottles, which greatly reduces the difficulty of workers' work or assembly line docking. Labeling Machines can be produced on a single machine or connected with assembly-line production.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of Labeling Machines and uses the working principle and performance characteristics of Labeling Machines to produce Labeling Machines that are more in line with consumer needs. If you are interested in Labeling Machines, you can contact us, our website is www.cnzpack.com.

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