Bottle Unscrambler is suitable for automatic unscramble of plastic round bottles, flat bottles, and tube-top bottles. Disordered bottles are poured into the bottle storage box. The bottles enter the filling machine conveyor line in an upright and orderly manner. The use of the Bottle Unscrambler equipment greatly reduces the labor intensity of the operators, and the equipment is stable and reliable with a high degree of automation. So, what is the structure of Bottle Unscrambler? Let's take a look together next.
This is the content list:
l The lifting mechanism of Bottle Unscrambler
l Bottle Unscrambler's unscrambler mechanism
l Bottle delivery mechanism of Bottle Unscrambler
l Bottle Unscrambler's bottle-out mechanism
The lifting mechanism of Bottle Unscrambler
Bottle Unscrambler has a stainless steel shell, stainless steel support feet, stainless steel large-capacity hopper, no bottle alarm and cap opening function, engineering plastic conveyor belt, which meets GMP requirements.
Bottle Unscrambler Bottle Unscrambler
Bottle Unscrambler adopts automatic quantitative feeding and turntable technology to maintain the dynamic balance of the number of bottles in the unscrambler tray to ensure stable and continuous bottle output. The Bottle Unscrambler enters the Bottle Unscrambler turntable by the lifting mechanism, and the turntable rotates at a high speed to sort out the bottles as required. Bottle Unscrambler web wheel removes irregular bottles.
Bottle delivery mechanism of Bottle Unscrambler
The bottle delivery mechanism of Bottle Unscrambler is a conveyor belt that meets GMP and FDA standards and requirements and uses flexible cushioning to facilitate bottle turnover. The structure of single-motor-driven double-belt pulleys ensures the same speed as the two clamping belts. The bottle-feeding mechanism of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides. The bottle delivery mechanism of Bottle Unscrambler sorts out the bottles through different bottle flippers.
Bottle Unscrambler's bottle-out mechanism
The Bottle Unscrambler's single-motor drive double-pulley structure ensures that the two clamping belts have the same speed. Adjustable clamping belt speed. When the clamping belt sends out the bottle, the speed of the Bottle Unscrambler is the same as that of the main conveyor belt. The Bottle Unscrambler does not invert the bottle. The conveyor belt conforms to GMP and FDA standards and requirements. It adopts flexible buffering and is convenient. The bottle is turned over.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our Bottle Unscrambler and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. Bottle Unscrambler is in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market needs are our eternal topic and our sincere commitment to customers. If you are interested in Bottle Unscrambler, you can contact us, our website is www.cnzpack.com. We look forward to your coming and hope to cooperate with you.
Korea East Asia Pharmaceutical Company, ordered a syrup filling line from our company, from bottle management - bottle washing - filling - corking - capping - labeling, the whole line in the Korean factory to complete the commissioning task, the whole line production design speed of 120 bottles per minute high-speed filling line.
Liquid Filling Machine is used in the beverage, drinking water, and liquor industries and has become a very important equipment in the liquid food industry. function. So what are the main structural designs of Liquid Filling Machine? Let's take a look at it together.
This is the content list:
l The transmission system of Liquid Filling Machine
l Liquid Filling Machine's actuator
l Liquid Filling Machine's control system
l The body part of the Liquid Filling Machine
The transmission system of Liquid Filling Machine
Liquid Filling Machine's transmission system, this part is to transmit power and motion to various actuators, control elements, and auxiliary mechanisms. Liquid Filling Machine's main transmission components include gears, sprockets, worm gears, screws, and nuts, etc.
Liquid Filling Machine's actuator
Liquid Filling Machine's actuator, this part is mainly to achieve the Liquid Filling Machine packaging process operation and auxiliary operation part, packaging process operation refers to filling, auxiliary operation part refers to packaging materials and products supply and delivery, Liquid Filling Machine packaging material output, etc., the actuator is the core of the machine, its action sequence, and movement law according to the process principle and requirements.
Liquid Filling Machine's control system
The control system of the Liquid Filling Machine is to control the relevant parts of the Liquid Filling Machine, allocate the movements to the actuators, and make them coordinate the movements according to the time and sequence, thus realizing the process functions of the Liquid Filling Machine.
The body part of the Liquid Filling Machine
The body of the Liquid Filling Machine is the skeleton of the Liquid Filling Machine, which mainly plays the role of supporting and positioning the parts. The stability of the body is the first consideration in the design, and the center of gravity of the Liquid Filling Machine should be lowered as much as possible to make the Liquid Filling Machine work smoothly.
The mainframe of Liquid Filling Machine is to fix and support all the working actuators, transmission parts, control systems, to ensure their relative position correctness and stability. The vacuum system of the Liquid Filling Machine sucks the air out of the bottle, thus generating negative pressure inside the bottle, the liquid is filled into the bottle from the liquid tank through the liquid supply system and the filling head, when the liquid reaches the required liquid level, the inlet port is closed and the suction port sucks the excess liquid and foam away.
Liquid Filling Machine of Wenzhou Zungwan Intelligent Machinery Co., Ltd. is first-class product quality and efficient and fast after-sales service, which has created the excellent products of "Zhonghuan". To meet the market demand of Liquid Filling Machine is our eternal topic and sincere commitment to our customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive to be the first, with enthusiasm, new attitude to provide new and old customers with more perfect service. We are looking forward to cooperating with you.
Bottle Unscrambler scientific maintenance and daily management institutionalization are very important. Scientific maintenance and the establishment of a daily management and use system have a very important role and significance for the actual use of mechanical products. It improves the standardization and performance of daily maintenance. It is more convenient for people to choose, especially it can be better suited to play the role of mechanical products in actual production. It is necessary to carry out reasonable maintenance and management of Bottle Unscrambler to improve the performance advantages of the product itself and let Bottle Unscrambler can help production in time during operation. So what are the precautions for Bottle Unscrambler? Let's take a look together next.
This is the content list:
l Things to do when installing Bottle Unscrambler
l Precautions when using Bottle Unscrambler
l Matters needing attention when cleaning the automatic Bottle Unscrambler
Things to do when installing Bottle Unscrambler
1. Before installing the Bottle Unscrambler, we need to check the Bottle Unscrambler thoroughly to see if the materials are complete and whether it is damaged. If you find a problem, please communicate with the manufacturer in time to solve it.
2. After checking the completion of the Bottle Unscrambler, follow the installation instructions to assemble the Bottle Unscrambler and adjust accordingly. Then add lubricating oil to the place that needs lubrication to ensure the flexibility of the Bottle Unscrambler.
3. After the test run Bottle Unscrambler, if it runs normally, it means that the installation of Bottle Unscrambler is completed.
Precautions when using Bottle Unscrambler
1. According to Bottle Unscrambler production conditions, choose to use a power supply that meets Bottle Unscrambler specifications.
2. To prevent electric shock, the Bottle Unscrambler must be well-grounded. Please equip the Bottle Unscrambler with a power socket with a ground wire.
3. After turning off the Bottle Unscrambler power switch, there is still strong voltage in some circuits in the electrical control of the machine. If the control circuit needs to be repaired, the power cord must be unplugged to avoid electric shock.
Matters needing attention when cleaning the automatic Bottle Unscrambler
1. If the company needs to disassemble and wash the Bottle Unscrambler, please do not turn off the air source and power supply.
2. Avoid electric shock to Bottle Unscrambler. When disassembling the Bottle Unscrambler, do not directly rinse the body with water, because the Bottle Unscrambler is equipped with electrical control components. If the components contact the water source, there is a risk of electric shock and may damage the Bottle Unscrambler components.
3. It is strictly forbidden to show the residues of the filled items on the Bottle Unscrambler, such as oil stains, paints, etc. The existence of these things will accelerate the corrosion of the Bottle Unscrambler and affect its service life. If any residual items are found, they should be cleaned up in time.
4. Lubricate the Bottle Unscrambler regularly, clean the Bottle Unscrambler every once in a while, and make a cleaning record for later review.
We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The production of Bottle Unscrambler is strictly controlled. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.
With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.
This is the content list:
The workflow of Bottle Unscrambler
Personnel operation specification of Bottle Unscrambler
The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.
To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.
1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.
2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.
3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.
4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.
To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
In our production and life, Capping Machine is also called a Capping Machine, Capping Machine, or Capping Machine, which is used for screwing and unscrewing the caps of plastic bottles and glass bottles (molded bottles or tube bottles). equipment. Capping Machine is highly intelligent capping equipment with advanced technology, unique design, and easy operation. During the entire capping process, workers only need to place the cap on the mouth of the bottle, and then the bottle is automatically sent to the capping wheel and automatically tightened to complete the capping operation. The Capping Machine evacuates the packaging bottle and then tightens it, which prolongs the storage time of the packaging, reduces the failure rate of the Capping Machine, and improves the packaging efficiency of the Capping Machine. So what are the matters needing attention when operating Capping Machine correctly? Let's take a look together next.
This is the content list:
l Capping Machine rolling wheel adjustment
l Capping Machine lock wheel adjustment
l Capping Machine cap lock
l Capping Machine height adjustment
Capping Machine rolling wheel adjustment
Place the Capping Machine bottle on the bracket and raise the bracket to the highest point. First, loosen the lock nut to adjust the rolling wheel so that the (sprung) edge of the two Capping Machine rolling wheels is at the threading of the bottle. Click on it, then loosen the lock nut, and then adjust the adjusting screw so that the edges of the two rolling wheels are in contact with the cover, and a little pressure is appropriate, and then tighten the nut.
Capping Machine lock wheel adjustment
Adjust the two Capping Machine locking wheels, first loosen the locking nuts, adjust the locking wheels so that the edges of the two locking wheels are in contact with the lower edge of the bottle cap, a little pressure is appropriate, and then tighten the nuts (Note: Adjust Capping Machine Should be from loose to tight, adjust while pulling the lock).
Capping Machine cap lock
Loosen the top screw, remove the Capping Machine gland head, and then remove the entire Capping Machine lock head, install the appropriate plastic lock head on the cone sleeve, and then adjust the lifting height of the bracket to meet the working requirements.
Capping Machine height adjustment
Start the Capping Machine to lower the bracket to the lowest point, then place the bottle on the bracket, loosen the brake nut, turn the adjusting screw to raise the bracket, and then adjust the appropriate distance between the cap of the Capping Machine and the capping head (generally All are adjusted in place at the factory).
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com.
Tube Filling machine And Sealing machine adopt the latest module circuit, stable working performance, high efficiency, and all components adopt famous brand products. Under the careful design of our company, various advanced Tube Filling Machine And Sealing machines have been produced. Mainly used for sealing toothpaste, cosmetics, medicine, food, industrial products, and various hoses. Next, let's take a look at the cleaning and maintenance of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
Tube Filling machine And Sealing machine cleaning.
Daily maintenance of Tube Filling machine And Sealing machine.
First, regularly clean the surface of the Tube Filling machine And Sealing machine, the bottom plate and the lower mold slide plate, grooves, the upper mold inner pressure plate, and the positioning rod. Second, grease should be added to the transmission parts of the lower mold slide plate, pressing rod bearing, eccentric wheel and guidepost, guide rail, and so on regularly to ensure the performance of the Tube Filling Machine And Sealing machine. Third, the method of cleaning the toothed knife: first plug the two drain holes of the lower mold with a cotton ball, pour boiling water into the groove of the lower mold, until it is full, then push the slide of the lower mold into place, and lower the upper mold. Press to the lowest point, let the toothed knife soak for a few minutes until it is clean, repeat several times.
First, check the equipment ground wire frequently to ensure reliable contact; clean the weighing platform frequently; check whether the pneumatic pipeline is leaking and whether the air pipe is broken. Second, change the lubricating oil of the reducer motor every year, check the tightness of the chain, and adjust the tension in time. Third, the sensor of the Tube Filling Machine And Sealing machine is a high-precision, high-sealing, and high-sensitivity device. Impact and overload are strictly prohibited, and no contact is allowed during the working process, and it is not allowed to be disassembled if it is not required for maintenance. Fourth, if it is not used for a long time, empty the material in the pipeline. Fifth, observe the moisture filter and oil mist device of the pneumatic combination two-piece before going to work every day. Sixth, during the production, we should always patrol and observe the mechanical parts to see if the rotation and lifting are normal if there is any abnormality, and if the screws are loose. Seventh, do a good job of cleaning and sanitation, keep the surface of the Tube Filling machine And Sealing machine clean, often remove the accumulation on the scale body, and pay attention to keeping the electric control cabinet clean.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can contact us. Our official website is https:// www.cnzpack.com/.
Liquid Filling Machine is specially designed for filling easy-to-open bottles. It has a reasonable design, simple structure, easy operation, and a mechanical bottle stop filling device. So what is the working principle of a Liquid Filling Machine? Let's take a look together next.
This is the content list:
l Transmission principle of Liquid Filling Machine
l The principle of the filling part of the Liquid Filling Machine
l Liquid Filling Machine's capping system
l The capping head of the Liquid Filling Machine
l The Liquid Filling Machine's tracking and filling mechanism
The Liquid Filling Machine transmits the power to the worm gear shaft of the reducer through the belt pulley, and then the worm gear shaft transmits the power to the paddlewheel shaft, the filling part, and the capping head through each gear. the filling part, the capping head, and each paddle wheel of the Liquid Filling Machine move synchronously, and the power is transmitted to the bottle feeding paddle wheel device through the bevel gear.
The liquid bottle of the Liquid Filling Machine is sent to the transition pulley by the large bottle inlet paddlewheel and then sent to the synchronous belt by the transition pulley. The bottle is dragged forward at a uniform speed by the inserts on the synchronous belt, and the filling needle of the Liquid Filling Machine is inserted into the bottle mouth under the control of the tracking mechanism and runs forward synchronously with the bottle to achieve tracking and filling. The diving needle rises with the liquid level to play the role of defoaming.
The cap supply system of the Liquid Filling Machine is composed of a cap delivery track, cap handling head, and cap-wearing mechanism. The lid management head adopts the principle of electromagnetic spiral oscillation to line up the messy lids and enter the lid delivery track through the reversing twist channel. When the Liquid Filling Machine passes through the lid-wearing mechanism, the bottle hangs on to the lid and passes through the pressure plate to make the lid wear correctly.
After the liquid bottle of Liquid Filling Machine enters the cap rolling head turntable with the cap on, the three rolling knives which have been opened will turn forward with the Liquid Filling Machine turntable with the bottle as the center and press the cap under the control of the cam, then the three rolling knives will roll towards the cap at the same time under the action of the cone sleeve, and after rolling, they will leave the cap at the same time and return to the original position.
The Liquid Filling Machine drives the gear and rack to move, thus driving the filling needle to do the reciprocating movement. By adjusting the relative position of the Liquid Filling Machine's syringe holder and mounting frame, the filling needle can be accurately inserted into the middle of the bottle opening.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, and so far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive for the first, with enthusiasm and a new attitude to provide more perfect service for new and old customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com