With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.
This is the content list:
The workflow of Bottle Unscrambler
Personnel operation specification of Bottle Unscrambler
The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.
To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.
1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.
2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.
3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.
4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.
To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
After we purchase Pharmaceutical Filler and Capper, we need to install and debug Pharmaceutical Filler and Capper. Let's take a look at it together next.
This is the content list:
l Installation of Pharmaceutical Filler and Capper
l Commissioning of Pharmaceutical Filler and Capper
l Maintenance of Pharmaceutical Filler and Capper
Installation of Pharmaceutical Filler and Capper
According to different models and specifications of Pharmaceutical Filler and Capper, refer to the random manual for installation.
For small-sized Pharmaceutical Filler and Capper, it is not required to build the foundation, just install it on the flat workshop floor, make a good horizontal reference, adjust the elevation of incoming and outgoing chain belt according to the layout diagram, and adjust the legs to make the load of the whole machine evenly distributed.
For large-sized Pharmaceutical Filler and Capper, it is necessary to build a solid installation foundation as required. When installing, the horizontal benchmark should be played, especially when it is connected with the capping machine, the two parts of the incoming and outgoing bottle belts must be at the same horizontal benchmark.
To ensure the smooth bottle delivery of Pharmaceutical Filler and Capper, the inlet pallet under the inlet star wheel should be 0.5mm higher than the surface of the bottle tray, and the outlet pallet under the middle star wheel should be 0.5mm lower than the surface of the bottle tray. The running is free and there should be no jamming interference. The horizontal part of the liquid inlet pipe should have a certain slope to facilitate emptying and air discharge. Make sure the bearing load of Pharmaceutical Filler and Capper's legs is even. Matching equipment with the host, such as gas-liquid control box, vacuum pump system and electric control box, etc. are generally installed separately.
Commissioning of Pharmaceutical Filler and Capper
After confirming the installation of Pharmaceutical Filler and Capper is completed, the commissioning of Pharmaceutical Filler and Capper can be carried out step by step as follows. Replace suitable accessories according to the bottle type filled by Pharmaceutical Filler and Capper, and adjust the parts, including the inlet screw, guide bar spacing, side guard safety switch, star-shaped paddle wheel, reservoir, and capping head height adjustment, etc. Thoroughly clean the Pharmaceutical Filler and Capper reservoir, liquid piping, and gas piping to ensure that there is no foreign material. Make a hydraulic test on the storage tank and pipeline at the same time. Check carefully whether the wiring of the Pharmaceutical Filler and Capper control box is correct, and turn on the main switch only after the equipment is turned manually without jamming. Start the equipment in a pointing way to check if there is any abnormality. Start the Pharmaceutical Filler and Capper at low speed and check the starting, braking, emergency stop, and speed regulation performance. Then infuse an empty bottle at low speed, check whether it can pass through the bottle feed screw, guide bar, and star wheel smoothly and whether each control touch block can respond sensitively. Check whether the Pharmaceutical Filler and Capper can drop the cap smoothly and seal the cap tightly. After that, adjust the value of each instrument on the liquid and gas control cabinet according to the filing requirements of Pharmaceutical Filler and Capper. Check the liquid level and pressure of Pharmaceutical Filler and Capper reservoir, make filling test, adjust the filling head and control the bottling level.
Maintenance of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper in the process of use, must be required to carry out regular maintenance. First of all, we must ensure that the lubrication status of the Pharmaceutical Filler and Capper must be good, and the lubrication points must be well-lubricated in time to maintain the oil level of each tank and the intact spray lubrication function. Timely replacement of a variety of damaged parts, such as seals, bottle transport parts, and transmission parts in the wearing parts. The movable parts that are not adjusted for a long time, such as the reservoir of Pharmaceutical Filler and Capper and the height adjustment device of the capping machine, should be run regularly to avoid rust and corrosion. Regularly and regularly clean the liquid tank of Pharmaceutical Filler and Capper, liquid delivery tube, filling valve, and parts that may contact with liquid as required. Liquid residue, oil, water, and glass fragments should be removed to keep the equipment neat and hygienic. Since there are many models and specifications of Pharmaceutical Filler and Capper, and the performance, structure, and working principle vary greatly, operators and maintenance personnel should use and maintain them according to the operation manuals accompanying each machine.
Our products are in great demand in both domestic and international markets, and we are committed to improving and developing to meet our customers and the market demand is our eternal theme and sincere commitment to our customers. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.
Liquid Filling Machine is specially designed for filling easy-to-open bottles. It has a reasonable design, simple structure, easy operation, and a mechanical bottle stop filling device. So what is the working principle of a Liquid Filling Machine? Let's take a look together next.
This is the content list:
l Transmission principle of Liquid Filling Machine
l The principle of the filling part of the Liquid Filling Machine
l Liquid Filling Machine's capping system
l The capping head of the Liquid Filling Machine
l The Liquid Filling Machine's tracking and filling mechanism
The Liquid Filling Machine transmits the power to the worm gear shaft of the reducer through the belt pulley, and then the worm gear shaft transmits the power to the paddlewheel shaft, the filling part, and the capping head through each gear. the filling part, the capping head, and each paddle wheel of the Liquid Filling Machine move synchronously, and the power is transmitted to the bottle feeding paddle wheel device through the bevel gear.
The liquid bottle of the Liquid Filling Machine is sent to the transition pulley by the large bottle inlet paddlewheel and then sent to the synchronous belt by the transition pulley. The bottle is dragged forward at a uniform speed by the inserts on the synchronous belt, and the filling needle of the Liquid Filling Machine is inserted into the bottle mouth under the control of the tracking mechanism and runs forward synchronously with the bottle to achieve tracking and filling. The diving needle rises with the liquid level to play the role of defoaming.
The cap supply system of the Liquid Filling Machine is composed of a cap delivery track, cap handling head, and cap-wearing mechanism. The lid management head adopts the principle of electromagnetic spiral oscillation to line up the messy lids and enter the lid delivery track through the reversing twist channel. When the Liquid Filling Machine passes through the lid-wearing mechanism, the bottle hangs on to the lid and passes through the pressure plate to make the lid wear correctly.
After the liquid bottle of Liquid Filling Machine enters the cap rolling head turntable with the cap on, the three rolling knives which have been opened will turn forward with the Liquid Filling Machine turntable with the bottle as the center and press the cap under the control of the cam, then the three rolling knives will roll towards the cap at the same time under the action of the cone sleeve, and after rolling, they will leave the cap at the same time and return to the original position.
The Liquid Filling Machine drives the gear and rack to move, thus driving the filling needle to do the reciprocating movement. By adjusting the relative position of the Liquid Filling Machine's syringe holder and mounting frame, the filling needle can be accurately inserted into the middle of the bottle opening.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, and so far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive for the first, with enthusiasm and a new attitude to provide more perfect service for new and old customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com
The tube Filling machine And the Sealing machine are determined by multiple parameters. It is impossible to describe a Tube Filling machine And Sealing machine with any single parameter. Shaft power, blade displacement, pressure head, blade diameter, and filling speed are the five basic parameters that describe a Tube Filling Machine And Sealing machine. So, let's take a look at the principle of the Tube Filling machine And Sealing machine together. Here are some answers.
Here is the content list:
l Basic parameters.
l The shear rate of the fluid.
l Small slot and big slot.
The displacement of the blade is proportional to the flow rate of the blade itself, the first power of the blade speed, and the third power of the blade diameter. The shaft power consumed by the filling is proportional to the specific gravity of the fluid, the power standard of the blade itself, the third power of the speed, and the fifth power of the blade diameter. In the case of a certain power and blade form, the blade displacement and pressure head can be adjusted by changing the diameter of the blade and the matching of the speed. That is, the large diameter blade is equipped with a low-speed Tube Filling machine And a Sealing machine. High flow effect and low-pressure head, while the small diameter blade with high speed produces a higher pressure head and lower flow effect.
The shear rate of the fluid.
In the filling tank, the only way to make the micelles collide with each other is to provide a sufficient shear rate. According to the mechanism of the Tube Filling Machine And Sealing machine, it is because of the existence of fluid velocity difference that the fluid layers are mixed. Therefore, where the filling process always involves the fluid shear rate lhhaha620. Shear stress is a force that is the real cause of bubble dispersion and droplet breaking in filling applications. It must be pointed out that the shear rate at each point of the fluid in the entire stirred tank is not the same.
Small slot and big slot.
Experimental research shows that, as far as the blade area is concerned, no matter what type of blade, when the diameter of the blade is constant, the maximum shear rate and the average shear rate increase with the increase of the speed. However, when the rotation speed is constant, the relationship between the maximum shear rate and the average shear rate, and the diameter of the blade is related to the slurry type. When the rotation speed is constant, the maximum shear rate of the radial blade increases with the increase of the blade diameter, and the average shear rate has nothing to do with the diameter of the blade. These concepts about the shear rate of the blade area require special care in the design of the Tube Filling Machine And Sealing machine to reduce and enlarge. Because the small groove is compared with the large groove, the small groove Tube Filling Machine and Sealing machine often has the characteristics of high speed, small blade diameter, and low tip speed. The large groove Tube Filling Machine And Sealing machine often has the characteristics of low speed, large blade diameter, and high tip speed.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to the Tube Filling machine And Sealing machine, you can communicate with us on the website.
The Pharmaceutical Filler and Capper is no stranger to the health care industry, after all, it has a major impact on it. Pharmaceutical Filler and Capper can specially package various products to ensure that they can be sold properly in the market. The Pharmaceutical Filler and Capper is no longer the traditional equipment that people know, but a smarter and more efficient one. So how does the new generation of Pharmaceutical Filler and Capper work? Let's take a look together.
This is the content list:
l Highlights of Pharmaceutical Filler and Capper
l Performance of the Pharmaceutical Filler and Capper
Highlights of Pharmaceutical Filler and Capper
First of all, the Pharmaceutical Filler and Capper are categorized so that they can provide the right equipment for the different needs of the pharmaceutical industry. Pharmaceutical Filler and Capper are divided into quantitative and fully automatic, both of which are very popular. Pharmaceutical Filler and Capper have an advanced control system, accurate filling quantity, reliable performance, and beautiful appearance, which is ideal for freeze-dried preparation, liquid preparation, and blood products. Pharmaceutical Filler and Capper are suitable for matching with the linkage production line. The filling volume is controlled by a computer, the filling accuracy of the peristaltic pump is high, the range of adjusting dose is large, and it is suitable for various viscosities. Pharmaceutical Filler and Capper's filling needle does not come into contact with the drug and is free of contamination. Peristaltic pump filling system is easy to clean and disinfect. No bottle is not filled, no bottle automatically stops and the bottle collapses. Pharmaceutical Filler and Capper automatically display and counts. A filling system with shrinkage function, no drip. Equipped with Mitsubishi frequency conversion mechanism. Variable frequency speed regulation. The whole machine is designed according to GMP requirements. The equipment tends to be intelligent to make the filling process easier.
Performance of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper's performance is good on the one hand, Pharmaceutical Filler and Capper have a wide range of use, can have a certain degree of fluidity of the powder-like, granular materials for reasonable packaging. The Pharmaceutical Filler and Capper can automatically track and correct the error caused by the change of material specific gravity and material level by photoelectric switch control. Pharmaceutical Filler and Capper are simple in design, made of stainless steel, easy to clean, and more convenient for users to use.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, the quality of our Pharmaceutical Filler and Capper and services and our integrity is widely praised at home and abroad, we have obtained ISO9001 quality management system certification, and some of our products have passed CE certification. Wenzhou Zongwan Intelligent Machinery Co., Ltd. has obtained more than 20 invention patents and utility model patents. If you are interested in Pharmaceutical Filler and Capper, you can contact us at www.cnzpack.com. We are looking forward to your visit and hope to cooperate with you.
We know that Labeling Machine brings great convenience to our production and life, so what are the working principles and performance characteristics of Labeling Machine? Let's go take a look next.
This is the content list:
l How the Labeling Machine works
l Performance characteristics of Labeling Machine
How the Labeling Machine works
First of all, the working principle of the Labeling Machine is to put the roll of labels in place, and then put the round bottle on the conveyor belt. The labeling head of the Labeling Machine is set at a fixed distance. The labeling wheel and the rotating shaft are used to move the label. Separate from the base film, it should be noted that the Labeling Machine label tape needs to be kept in a constant state during this operation.
Then, the Labeling Machine conveyor belt pushes the round bottle. When it is transferred to the area, the driving wheel will slow down and stop applying the label to the bottle. The Labeling Machine logo can be applied to the entire bottle or half of the bottle. The basic working principle is the same.
The above is the working principle of the Labeling Machine. At present, Labeling Machine has been widely used in the market, gradually replacing manual labeling, and the labeling speed of the prototype Labeling Machine is much higher than that of manual operation, and the accuracy is also higher. The cost of manual operation is lower than that of manual operation. Therefore, the circular Labeling Machine is more demanded by consumers.
Performance characteristics of Labeling Machine
1. The Labeling Machine is equipped with a double-labeling mechanism. Labeling Machine to ensure the accuracy of labeling, Labeling Machine double extrusion labeling can effectively eliminate air bubbles, to ensure that the label head and tail are tightly attached.
2. Labeling Machine intelligent control, automatic photoelectric tracking, Labeling Machine with no labeling, no label automatic correction and automatic detection of the label function, Labeling Machine to avoid wasting labels and missing labels.
3. Labeling Machine with elastic pressure top mechanism to ensure stable product delivery, Labeling Machine effectively eliminates the inherent error of the bottle height.
4. The Labeling Machine is equipped with an automatic bottle splitting mechanism, which automatically separates the spacing before the bottle guide, Labeling Machine to ensure the stability of the subsequent bottle guide, conveying, and labeling.
5. The Labeling Machine adopts a double-sided hard plastic synchronous guide chain to automatically ensure the neutrality of the bottle.
6. Labeling Machine has little requirement for workers to put bottles and assembly line to receive bottles, which greatly reduces the difficulty of workers' work or assembly line docking. Labeling Machines can be produced on a single machine or connected with assembly-line production.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of Labeling Machines and uses the working principle and performance characteristics of Labeling Machines to produce Labeling Machines that are more in line with consumer needs. If you are interested in Labeling Machines, you can contact us, our website is www.cnzpack.com.
Bag Packing Machine consists of vacuum pump, motor, vacuum chamber, sealing strip, plexiglass plate cover, airbag, solenoid valve, etc. Bag Packing Machine is a general term for product production and outsourcing machines. It is mainly divided into two aspects, Bag Packing Machine assembly line production and packaging, used in the filling (filling), sealing machine, and coding of (bag, bottle) products in the food, medicine, chemical, and other industries. Bag Packing Machine product peripheral packaging equipment, used for spraying (printing) the production date, sealing, shrinking film, etc. after the product is produced. Then what is the principle and purpose of the Bag Packing Machine? Let's take a look together next.
This is the content list:
l Principle of Bag Packing Machine
l Bag Packing Machine is versatile
Principle of Bag Packing Machine
Bag packaging machine through the suction nozzle into the bag of the packaged goods, emptying air, from the suction nozzle discharge, and then complete sealing.
Bag Packing Machine is versatile
Bag Packing Machine is used in food, chemical, pharmaceutical and agricultural markets. Bag Packing Machine is easy to use and can complete multiple processes at once: bag pulling, bag making, filling, coding, counting, metering, sealing, product conveying, automatically, Bag Packing Machine is unmanned after setting. The Bag Packing Machine is highly efficient. In the Chinese market, the output of fully automatic packaging machines can approach 120-240 bags per minute to replace the old-time manual products, whose output is far more than several times the time. Bag Packing Machine clean, hygienic, and energy-efficient. Bag Packing Machine has the function of clean, hygienic, material saving, bag saving, money saving, and environmental protection.
Since the 1950s, my country's plastic machinery manufacturing industry has undergone rapid development for nearly half a century, especially since the reform and opening up. The Bag Packing Machine has now been built with a complete range of products, the main technical and economic indicators are close to or have reached the advanced level, and the supporting facilities are becoming more and more advanced. Production is gradually specialized, Bag Packing Machine has a large-scale and complete industrial system, and Bag Packing Machine products meet the needs of the domestic market.
We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine and labeling machine, bottle unscrambler, tube filling and sealing machine, cartooning machine, and other packaging equipment. The quality of our Bag Packing Machine and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. If you are interested in Bag Packing Machine, you can contact us, our website is www.cnzpack.com.
The Cosmetic Filling machine And Capping machine has a wide range of applications, not only in the cosmetics industry but also in food, daily chemical, pharmaceutical, and other industries. It is very flexible to use, can be adapted to different bottle mouths, and the operation is relatively simple and quick. Because of its unique advantages, it has won unanimous praise from customers. Next, let's take a look at the advantages, characteristics, and manufacturer introduction of Cosmetic Filling machines And Capping Machines. Here are some answers.
Here is the content list:
l Advantages of Cosmetic Filling machine And Capping machine.
l The performance characteristics of Cosmetic Filling machine And Capping machine.
l Introduction of Cosmetic Filling machine And Capping machine manufacturer.
Advantages of Cosmetic Filling machine And Capping machine.
Cosmetic Filling Machine And Capping machine integrates mechanical, pneumatic, and automatic. The characteristics of a high degree of automation, high output, wide application, and good stability make this machine more popular. The Cosmetic Filling machine And Capping machine can automatically unscramble bottles, fill, seal, cap, and label. Equipped with an automatic internal plug-in row and external cover plug test, it can realize no internal plug and non-external plug and eliminate the non-external plug. The labeling adopts a belt rolling structure, a fast-rolling structure, and an 8-dimensional angle adjustment label to realize the labeling of two symmetrical labels or high-precision labeling.
The performance characteristics of Cosmetic Filling machine And Capping machine.
First, the man-machine interface setting, intuitive and convenient operation, PLC control, accurate loading. Frequency conversion control, arbitrary adjustment of production speed, automatic counting. Second, the Cosmetic Filling machine And Capping machine is made of stainless steel, which meets GMP requirements. Third, the equipment fully complies with GMP requirements. Microcomputer setting, accurate filling volume, convenient operation, automatic shutdown function, automatic shutdown for any track with continuous no filling and no internal clogging. Fourth, the Cosmetic Filling machine And Capping machine is easy to operate and easy to maintain.
Introduction of Cosmetic Filling machine And Capping machine manufacturer.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The quality of our Cosmetic Filling Machine And Capping machine and service as well as our integrity are widely praised at home and abroad.
The first-class quality of Cosmetic Filling machine And Capping machine and efficient and fast after-sales service have created the excellent products of "Zhonghuan". Cosmetic Filling Machine And Capping machine is in great demand in domestic and foreign markets. Keep improving, develop to satisfy customers, and satisfy market demands are our eternal topic and our sincere commitment to customers.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. We wholeheartedly provide users with better products and services!