liquid filling and capping machine manufacturer- Manufacturers Suppliers Factory From China

Pharmaceutical Filler and Capper have been used by more and more companies in the industry, and many operators have learned how to use Pharmaceutical Filler and Capper, but they do not know much about its properties and working principle, so when Pharmaceutical Filler and Capper malfunctions, there is no way to start. So what is the working principle of Pharmaceutical Filler and Capper? Let's take a look at it.

This is the content list:

l Introduction of Pharmaceutical Filler and Capper

l Pharmaceutical Filler and Capper working principle

Introduction of Pharmaceutical Filler and Capper

Pharmaceutical Filler and Capper is a machine for filling and sealing objects, which is a small product in the packaging machine and is divided into the semi-automatic filling machine and fully automatic filling line in terms of the degree of automation of Pharmaceutical Filler and Capper production. From the point of view of packaging materials can be divided into liquid filling machinery, paste filling machine, powder filling machine, granule filling machine. Recently, with the QS certification of food, many manufacturers have started to focus on the quality and packaging of Pharmaceutical Filler and Capper.

Pharmaceutical Filler and Capper working principle

For Pharmaceutical Filler and Capper to achieve the linkage effect, it is driven by transmission machinery, so that all parts can work in coordination. When Pharmaceutical Filler and Capper reaches a certain number of bottles, there is a special infrared sensor on the inlet track to receive the induction, which automatically catches the bottles behind and allows the bottles in front to be filled. After the bottles are filled, then let the bottles behind enter to fill the space, to realize no bottle without filling. When the bottles enter the position under the filling head, the other working sections stop and only the filling headworks, when the bottles leave, the Pharmaceutical Filler and Capper's head stops working, the track section works and the bottle stopper is released. The clean bottles coming out of the bottle washer are fed into the inlet spiral of Pharmaceutical Filler and Capper by the bottle feeding belt and sent to the bottle-holding cylinder on the rotary table through the bottle feeding star wheel and raised, the bottle mouth is guided by the centering device and pressed against the lower part of the filling valve to form a seal. After being evacuated, the backpressure gas (CO,) in the storage cylinder is rushed into the bottle, when the gas pressure in the bottle is equal to the gas pressure in the storage cylinder, the liquid valve opens under the action of the liquid valve spring, at this time, the object is automatically filled into the glass bottle along the bottle wall through the guidance of the umbrella type reflective ring on the return tube and is replaced into the storage cylinder through the return tube, when the object rises to a certain height and closes the return tube mouth. Automatically stop down the object. Then the liquid valve and gas valve are closed to drain the pressure gas in the neck part of the bottle to prevent the gushing of the object with gas when the glass bottle is descending so that the whole filling process is completed This is the main working principle of Pharmaceutical Filler and Capper, and the users can use it according to these Users can know clearly which part of the machine has problems and repair them according to these features of Pharmaceutical Filler and Capper.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, constantly researching and developing packaging machinery for various materials such as liquid, powder, cream/oil, fluid, and semi-fluid. Extensive tests are conducted before the Pharmaceutical Filler and Capper leave the factory to ensure the quality of products and maintain the healthy development of the Pharmaceutical Filler and Capper market. If you are interested in Pharmaceutical Filler and Capper, you can contact us at www.cnzpack.com. You are very welcome and we look forward to working with you.

Liquid Filling Machine is specially designed for filling easy-to-open bottles. It has a reasonable design, simple structure, easy operation, and a mechanical bottle stop filling device. So what is the working principle of a Liquid Filling Machine? Let's take a look together next.

This is the content list:

l Transmission principle of Liquid Filling Machine

l The principle of the filling part of the Liquid Filling Machine

l Liquid Filling Machine's capping system

l The capping head of the Liquid Filling Machine

l The Liquid Filling Machine's tracking and filling mechanism

Transmission principle of Liquid Filling Machine

The Liquid Filling Machine transmits the power to the worm gear shaft of the reducer through the belt pulley, and then the worm gear shaft transmits the power to the paddlewheel shaft, the filling part, and the capping head through each gear. the filling part, the capping head, and each paddle wheel of the Liquid Filling Machine move synchronously, and the power is transmitted to the bottle feeding paddle wheel device through the bevel gear.

The principle of the filling part of the Liquid Filling Machine

The liquid bottle of the Liquid Filling Machine is sent to the transition pulley by the large bottle inlet paddlewheel and then sent to the synchronous belt by the transition pulley. The bottle is dragged forward at a uniform speed by the inserts on the synchronous belt, and the filling needle of the Liquid Filling Machine is inserted into the bottle mouth under the control of the tracking mechanism and runs forward synchronously with the bottle to achieve tracking and filling. The diving needle rises with the liquid level to play the role of defoaming.

Liquid Filling Machine's cap supply system

The cap supply system of the Liquid Filling Machine is composed of a cap delivery track, cap handling head, and cap-wearing mechanism. The lid management head adopts the principle of electromagnetic spiral oscillation to line up the messy lids and enter the lid delivery track through the reversing twist channel. When the Liquid Filling Machine passes through the lid-wearing mechanism, the bottle hangs on to the lid and passes through the pressure plate to make the lid wear correctly.

The capping head of the Liquid Filling Machine

After the liquid bottle of Liquid Filling Machine enters the cap rolling head turntable with the cap on, the three rolling knives which have been opened will turn forward with the Liquid Filling Machine turntable with the bottle as the center and press the cap under the control of the cam, then the three rolling knives will roll towards the cap at the same time under the action of the cone sleeve, and after rolling, they will leave the cap at the same time and return to the original position.

Liquid Filling Machine's tracking and filling mechanism

The Liquid Filling Machine drives the gear and rack to move, thus driving the filling needle to do the reciprocating movement. By adjusting the relative position of the Liquid Filling Machine's syringe holder and mounting frame, the filling needle can be accurately inserted into the middle of the bottle opening.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, and so far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive for the first, with enthusiasm and a new attitude to provide more perfect service for new and old customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com

Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.

So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.

Speaking of Bag packaging machines for large machinery, it is necessary to briefly talk about the knowledge of stand-up pouches. Bag packaging machines in the application, development, and growth of stand-up pouches played a role in what? Let's look at it together next.

This is the list of contents:

• Stand-up pouches in brief

• The basic classification of stand-up pouches

Stand-up pouches in brief

Stand-up pouches produced by Bag packaging machines are flexible packaging bags with a horizontal support structure at the bottom. It does not rely on any support, whether the bag is opened or not, it can stand on its own. Since its appearance and promotion, stand-up pouches have been very popular. With their good design and function, they have been widely used in food, daily necessities, pharmaceuticals, and other fields. Stand-up pouches produced by Bag packaging machines are mainly used for juice drinks, sports drinks, spices, and other products. In addition to the food industry, the application of some Bag packaging machine products such as detergents, daily cosmetics, pharmaceuticals, etc. is gradually increasing.

The basic classification of stand-up pouches

1. Ordinary stand-up pouches

That is, the general form of the Bag packaging machine produced by the stand-up pouches in the form of four seals, cannot be resealed and reopened. This stand-up pouch packaging machine to produce stand-up pouches is generally used in the industrial supplies industry.

2. Stand-up pouches with suction nozzles

Stand-up pouches with suction nozzles produced by the Bag packaging machine are more convenient to pour or suck out the contents and can be re-closed and re-opened at the same time. It can be thought of as a combination of stand-up pouches and ordinary bottle spout.

3. Stand-up pouches with zipper

Stand-up pouches with zippers produced by the Bag packaging machine can also be re-closed and re-opened. As the zipper produced by the Bag packaging machine is not closed, the seal strength is limited, so this form is not suitable for packaging liquids and volatile substances.

4. Special-shaped stand-up pouches

That is, according to the packaging needs, based on the traditional packaging bags, change the Bag packaging machine production of a variety of new shapes of stand-up pouches, such as waist design, bottom deformation design, handle design, etc.

Bag packaging machine production of stand-up pouches not only improves the product grade, but also strengthens the visual effect of the shelf, and is easy to carry, easy to use, with good preservation and sealing performance. The development of stand-up pouches produced by the Bag packaging machine, but also the packaging machinery industry to follow the trend, the development of adaptable Bag packaging machine.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops a wide range of packaging machinery for liquid, powder, cream/paste, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification and some of our products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. Our main products include a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and in-line capping machine, capping machine and labeling machine, bottle management machine, tube filling and sealing machine, cartooning machine, and other packaging equipment. If you are interested in a Bag packaging machine, you can contact us, our website is www.cnzpack.com.

Now Bag Packing Machine is the most popular packaging equipment in the market, and it is used in all walks of life. Now the ubiquitous refractory materials, coffee, salt, MSG, potato chips, etc. are packed in a variety of packaging, then What are the general characteristics of a Bag Packing Machine? Let's take a look together next.

This is the content list:

l Standardization and modularization of Bag Packing Machine structure design

l Bag Packing Machine packaging speed increases

l High-precision structure movement of Bag Packing Machine

l Bag Packing Machine control is intelligent and flexible

Standardization and modularization of Bag Packing Machine structure design

When using a Bag Packing Machine to complete the packaging of different materials, the modular design of the original model can be used to quickly change the specifications or convert to other packaging models in a short time. The Bag Packing Machine is not the metering system that provides enough space.

Bag Packing Machine packaging speed increases

At present, the single-line packaging speed of the small Bag Packing Machine is generally 30-120 bags/min. Compared with the manual, the packaging speed is greatly accelerated. The Bag Packing Machine is more helpful for enterprises to realize automatic packaging and save time and cost.

High-precision structure movement of Bag Packing Machine

Because Bag Packing Machine adopts various new technologies, such as high-precision mechanical control of various actions through servo motors, encoders and digital control (NC), power load control PLC, etc., the filling and metering accuracy of the Bag Packing Machine is reduced. The bag-making accuracy has been improved.

Bag Packing Machine control is intelligent and flexible

Most Bag Packing Machines track and adjust various mechanical parameters through intelligent control instruments and menu-type software on the touch screen. The Bag Packing Machine electronic display shows the length of the bag, the packing speed, the net content of the filling and the packing output, etc., which can be understood at a glance. The standard color code tracking photoelectric system can ensure the correct printing patterns of the packaged products. In addition, Bag Packing Machine can perform online status monitoring and fault diagnosis analysis of the working process. Once a problem occurs, Bag Packing Machine will automatically stop and display the cause and solution of the fault.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. The production of the Bag Packing Machine is strictly controlled. The company uses the characteristics of the Bag Packing Machine to improve it to meet the needs of consumers. If you are interested in Bag Packing Machine, you can contact us. Our website is www.cnzpack.com. We look forward to your coming and very much hope to cooperate with you.

Liquid Filling Machine is a kind of process machinery, its process characteristics are more obvious, for the design requirements provided by the customer as well as the functions, work efficiency and other aspects of good, then Liquid Filling Machine what are the design principles and considerations? Let's learn about it together.

This is the content list:

l The design principle of Liquid Filling Machine

l Precautions for Liquid Filling Machine

The design principle of Liquid Filling Machine

First, design the parameters of the Liquid Filling Machine and the material to be filled, and then also to understand the container to be filled, to understand the shape of the container and the characteristics of the container cap, according to these characteristics design the corresponding bottle Liquid Filling Machine.

Secondly, we should also know the functions to be achieved by the Liquid Filling Machine, the principle and method of Liquid Filling Machine filling, the whole process of Liquid Filling Machine filling should be carefully understood, and each link should be designed reasonably and appropriately to avoid affecting the effect of filling.

Liquid Filling Machine should also be based on the specific needs of enterprises, the use of functional principles of innovative design methods to design filling equipment to meet the production needs of enterprises, which will not only improve efficiency but also reduce the rate of damage and reduce the production costs of enterprises.

Precautions for Liquid Filling Machine

First, check the Liquid Filling Machine itself to determine if the ball valve in the filling machine is damaged or loose. If the internal ball valve of the Liquid Filling Machine is the cause, the solution is to replace the internal ball valve. If the internal ball valve of the Liquid Filling Machine is damaged, there is no way to repair it, only to replace it with a new one.

Check that the Liquid Filling Machine syringe assembly is clean. If it is not clean, it will cause an unclean blockage between the inner and outer tubes, so remove the Liquid Filling Machine syringe, clean it and disinfect and maintain it.

Check that the Liquid Filling Machine filler nozzle is complete. If the Liquid Filling Machine filling nozzle is damaged, the equipment will leak during operation. Replace broken filling nozzles and inspect other filling nozzles for use, deterioration, or corrosion, and replace them as soon as possible.

Check whether the O-ring is corroded or worn. If the O-ring is corroded or worn, it will also cause the Liquid Filling Machine to drip. Therefore, in this case, it is recommended to replace the O-ring.

Check the Liquid Filling Machine barrel position. Determine if the cylinder is in the cylinder center support position, and also check if the Liquid Filling Machine cylinder piston and piston rod are secure, and if they are loose, please lock them. If the cylinder failure position is changed, you need to reinstall the cylinder and confirm the correct position.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, which has made great achievements in Liquid Filling Machine and is loved by the consumers. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.

Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.

This is the content list:

l Capping Machine feeding half adjustment

l Matters needing attention in discharging

l Adjustment of the locking device

l Vibrator adjustment

Capping Machine feeding half adjustment

Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.

Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.

Matters needing attention in discharging

Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.

Adjustment of the locking device

Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.

Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.

Vibrator adjustment

The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.

Due to the particularity of the environment in which the Liquid Filling Machine equipment is used, the structure of the metal itself is prone to corrosion. The external environment such as temperature, humidity, and air will directly cause the metal to corrode. After the Liquid Filling Machine equipment is corroded, the color, appearance, and basic performance of the machine may change, which causes damage to the machine equipment and also causes a waste of energy, causing the company to suffer a greater loss. To reduce the damage of the Liquid Filling Machine caused by corrosion, we should do anti-corrosion work during design, production, and later use. So what are the anti-corrosion methods of Liquid Filling Machines? Let's take a look together next.

This is the content list:

• Selection of Liquid Filling Machine materials

• Liquid Filling Machine structure and process

• Liquid Filling Machine corrosion inhibitor

Selection of Liquid Filling Machine materials

Most of the Liquid Filling Machine equipment materials used in the manufacturing industry are carbon steel. The price of this kind of steel is relatively low, and at the same time, it is more convenient to purchase and easy to process. Such steel will not cause major corrosion when used in the ordinary working environment, and will not cause major harm to the use of Liquid Filling Machine equipment. But if it is used in an enterprise, its working environment may cause serious erosion.

Liquid Filling Machine structure and process

If the collective shape design of the Liquid Filling Machine components is too complicated or unreasonable, it may cause defects such as thermal stress, dust accumulation, Liquid Filling Machine stress, and liquid accumulation, which may lead to corrosion in the connecting and unloading parts. From the perspective of anti-corrosion, comprehensive consideration is given to the design of the Liquid Filling Machine structure.

Liquid Filling Machine corrosion inhibitor

Liquid Filling Machine corrosion inhibitor is a chemical substance that is added to the corrosion inhibitor system at a proper concentration, which can significantly reduce the corrosion rate of the metal and has a small effect on the concentration of the corrosive agent. The amount of Liquid Filling Machine corrosion inhibitor is very small. Although it cannot change the corrosion tendency of the metal in the medium, it can form a protective film on the metal surface to slow down the corrosion rate of the metal, thereby reducing the corrosion of the metal.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. Before the Liquid Filling Machine leaves the factory, the corrosion resistance of the Liquid Filling Machine will be enhanced. If you are interested in the Liquid Filling Machine, you can contact us. Our website is www.cnzpack.com.

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