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Perfumes (bottles, samples, miniatures), liquid Cosmetics (shampoo, conditioner, lotions, gel, serum, foam bath, liquid soap, shower gel, hair dye, nail varnish, foundation, makeup remover, suntan lotion, deodorant, roll-on, etc.) and Cosmetic creams (jars, lip-gloss, mascara).
With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.
This is the content list:
The workflow of Bottle Unscrambler
Personnel operation specification of Bottle Unscrambler
The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.
To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.
1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.
2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.
3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.
4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.
To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
In our production and life, the unscrambler has an important influence on us. So what are the types of Bottle Unscrambler? Let's take a look together next.
This is the content list:
l Gravity Bottle Unscrambler
l Water-floating and baffled Bottle Unscrambler
l Friction Bottle Unscrambler
l Centrifugal Bottle Unscrambler
Gravity Bottle Unscrambler
The basic principle of the gravity-centered Bottle Unscrambler is to use the characteristics of the division of the bottle's center of gravity during the finishing process. If the bottle is facing forward, the center of gravity of the Bottle Unscrambler will be close to the bottom of the bottle, so that the bottle will not change its arrangement. If the bottle is reversed, the center of gravity will be at the upper part of the bottle, the center of gravity of the bottle will be unstable, this function is suitable for use in the Bottle Unscrambler, which is a heavy glass bottle.
Water-floating and baffled Bottle Unscrambler
The basic principle of the water-floating and baffled Bottle Unscrambler is to use the buoyancy principle of water in the conveying stage to convey the bottles to the finishing stage. In the Bottle Unscrambler finishing stage, baffle A is used to make the bottles forward. There is a rectangular cavity on the baffle that fits the bottle mouth. When the bottle mouth of the Bottle Unscrambler comes over, the mouth of the bottle will enter the rectangular cavity, so that the bottom of the bottle is lowered first, and the mouth of the bottle is lowered, and the bottle will be output in the forward direction. When the bottom comes over, the baffle does not work, and the Bottle Unscrambler bottle is output in the forward direction.
Friction Bottle Unscrambler
The basic principle of the friction Bottle Unscrambler is to use the friction of the belt to transport the bottles in the finishing stage, and to adjust the bottles by the friction in the finishing stage. Compared with the above two schemes, this scheme has the advantage of high-efficiency Z, and there are no other unnecessary processes, such as cleaning phases. The structure design of the Bottle Unscrambler mainly utilizes the friction of the belt, and the friction type Bottle Unscrambler enables the bottle to flip under high-speed movement, and achieves high efficiency, and improves processing efficiency.
Centrifugal Bottle Unscrambler
The basic principle of the centrifugal Bottle Unscramble is to use the centrifugal force of the disc to bring the bottle close to the outside of the ring, and then use the different characteristics of the bottom and the width of the bottle mouth to turn the bottle mouth downwards. The function of the centrifugal Bottle Unscrambler is to manually add materials to the storage bottle library for storage. The materials in the storage bottle library will be automatically quantified and fed to the turntable at a set speed. The turntable rotates at a high speed to supply the bottles as required. The web wheel the irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The unscrambler part clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts out the bottles through the bottle turning device. It is an indispensable machine for high-speed production to realize fully automated operation, and it saves a lot of labor costs and avoids losses caused by human error factors.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer with good development in the quality of Bottle Unscrambler products. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.
The Cosmetic Filling Machine and Capping machine is a professional cosmetic filling and capping equipment, which can make the cap tighter without damaging the mouth of the bottle and effectively protect the cosmetics from contact with the outside world. Next, let's take a look at the use and maintenance of the Cosmetic Filling machine and the capping machine. Here are some answers.
Here is the content list:
l Instructions for use of Cosmetic Filling machine And Capping machine.
l How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
Instructions for use of Cosmetic Filling machine And Capping machine.
First, because the Cosmetic Filling Machine and Capping machine is an automated machine, the dimensions of the pop-up bottle, bottle liner, and bottle cap are required to be uniform. Second, before driving, you must first use the crank handle to turn the machine to see if there is any abnormality in the rotation, and then you can drive after it is confirmed that it is normal. Third, when adjusting the machine, the tools should be used appropriately. It is strictly forbidden to use excessive tools or excessive force to dismantle the parts to avoid damage to the machine parts or affect the performance of the machine. Fourth, the Cosmetic Filling machine and the Capping machine must be kept clean. Before the shift, all parts of the machine surface should be cleaned once, and clean lubricating oil should be added to each activity department. It should be scrubbed once a week, especially the areas that are not easily cleaned in normal use or blown with compressed air.
How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
First, the Cosmetic Filling Machine and the Capping machine has strict requirements for the placement environment and must ensure the indoor humidity is moderate, ventilated, and hygienic. Because the Cosmetic Filling Machine and Capping machine is a mechanical device, after all, the raw materials are some steel electromechanical, etc. It is easy to rust when placed in a humid environment, and a closed environment is not conducive to the heat dissipation of the equipment during operation. Second, you must ensure that the power supply is normal and the grounding wire is safe before use. Voltage instability can cause considerable damage to the machine. Third, the non-woven soft cloth and cleaning agent must be added to wipe off the oil or dirt and wipe dry before the Cosmetic Filling machine and capping machine are operated. After use, take out all the remaining materials to prevent the materials from corroding the equipment and scrub them clean. Periodically clean the invisible dust and garbage in the chassis. And adhere to the tightness of the mechanical parts. Fourth, clean up the machine regularly. Many companies conduct major maintenance on machinery and equipment once a year in autumn. Fifth, add lubricating oil to the mechanical components of the Cosmetic Filling machine and Capping machine regularly to reduce frictional resistance and make the machine run faster.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines and Capping machines or want to learn more about our company, you can communicate with us on the website.
Celebrate the 10th anniversary of ZUNGWAN intelligent machine
——A letter from ZUNGWAN machine to you
Hello, partners, customers and friends of ZUNGWAN machine!
April 12 is the 10th anniversary of the establishment of ZUNGWAN intelligent machine. I'm 10 years old. From April 12, 2011 when I officially got my birth certificate (business license) to today, I've accompanied my close partners and colleagues through 10 spring, summer, autumn and winter, 10 special birthdays, and cooperated with more than 200 large, medium and small enterprises, companies and factories at home and abroad, It has sold more than 2000 automatic filling and sealing machines, more than 1000 automatic filling and capping machines, more than 3000 semi-automatic filling machines and more than 500 filling and packaging production lines.
My name is Wenzhou ZUNGWAN Intelligent Machine Co., Ltd. now has more than 50 employees. I am a well-known brand enterprise specializing in the R & D, production and sales of hose filling and sealing machine, aluminum tube filling and folding machine, various material filling and capping machine, full-automatic linear filling machine, capping machine, labeling machine, water cream filling and capping machine and other related packaging machinery and equipment supporting products, It has a complete and scientific quality management system. The enterprise integrity, company strength and product quality of ZUNGWAN Intelligent Machine have won the full support, trust and recognition of customers and friends at home and abroad.
Since the establishment of the company in 2011, our main sales and production staff have worked in the packaging machinery industry for more than 5 years. They have rich experience in R & D, production, sales and after-sales of cosmetics, skin care products and drug packaging production equipment. After successfully completing hundreds of enterprise order projects, Further promote our strategic sales of machinery and improve after-sales tracking service. In the next development period of the enterprise, it will participate more in the cooperation with famous brand companies, have a close relationship with cosmetics, skin care products, drugs and food enterprises, and create new brilliance in central machinery design, innovation and breakthrough with more like-minded people.
By combining the production technical strength of both supply and demand sides and using advanced machine professional knowledge, since 2011, we have been engaged in the sales of packaging machinery industry for more than 15 years. The chief engineer of filling and sealing machine production workshop, Potter and director Wu, who has been engaged in quality control for more than 20 years, have combined their own electronic pneumatic professional knowledge and years of technical training to launch various filling and sealing machines and filling capping machines, Plastic molding filling and sealing machine filling and sealing machine, fully meet the production requirements of customers and help customers create benefits; Time and again improve the service life of products and the simplicity of operation, so that the equipment I make is favored by enterprises, companies and factories at home and abroad.
I adhere to the enterprise oriented ideology and policy of "customer-oriented and product-based", so as to realize the integration of industrial chain, provide customers with multiple production engineering schemes, and provide packaging machinery and equipment with stable performance, excellent quality and reasonable price and immediate and thoughtful after-sales service, so as to solve actual production problems for customers with the most sincere attitude, Avoid unnecessary waste of expenses caused by enterprises. Strive to meet customers' purchase intention of value for money and value for money.
They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.
Speaking of Bag packaging machines for large machinery, it is necessary to briefly talk about the knowledge of stand-up pouches. Bag packaging machines in the application, development, and growth of stand-up pouches played a role in what? Let's look at it together next.
This is the list of contents:
Stand-up pouches in brief
The basic classification of stand-up pouches
Stand-up pouches produced by Bag packaging machines are flexible packaging bags with a horizontal support structure at the bottom. It does not rely on any support, whether the bag is opened or not, it can stand on its own. Since its appearance and promotion, stand-up pouches have been very popular. With their good design and function, they have been widely used in food, daily necessities, pharmaceuticals, and other fields. Stand-up pouches produced by Bag packaging machines are mainly used for juice drinks, sports drinks, spices, and other products. In addition to the food industry, the application of some Bag packaging machine products such as detergents, daily cosmetics, pharmaceuticals, etc. is gradually increasing.
The basic classification of stand-up pouches
1. Ordinary stand-up pouches
That is, the general form of the Bag packaging machine produced by the stand-up pouches in the form of four seals, cannot be resealed and reopened. This stand-up pouch packaging machine to produce stand-up pouches is generally used in the industrial supplies industry.
2. Stand-up pouches with suction nozzles
Stand-up pouches with suction nozzles produced by the Bag packaging machine are more convenient to pour or suck out the contents and can be re-closed and re-opened at the same time. It can be thought of as a combination of stand-up pouches and ordinary bottle spout.
3. Stand-up pouches with zipper
Stand-up pouches with zippers produced by the Bag packaging machine can also be re-closed and re-opened. As the zipper produced by the Bag packaging machine is not closed, the seal strength is limited, so this form is not suitable for packaging liquids and volatile substances.
4. Special-shaped stand-up pouches
That is, according to the packaging needs, based on the traditional packaging bags, change the Bag packaging machine production of a variety of new shapes of stand-up pouches, such as waist design, bottom deformation design, handle design, etc.
Bag packaging machine production of stand-up pouches not only improves the product grade, but also strengthens the visual effect of the shelf, and is easy to carry, easy to use, with good preservation and sealing performance. The development of stand-up pouches produced by the Bag packaging machine, but also the packaging machinery industry to follow the trend, the development of adaptable Bag packaging machine.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops a wide range of packaging machinery for liquid, powder, cream/paste, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification and some of our products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. Our main products include a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and in-line capping machine, capping machine and labeling machine, bottle management machine, tube filling and sealing machine, cartooning machine, and other packaging equipment. If you are interested in a Bag packaging machine, you can contact us, our website is www.cnzpack.com.
Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.
This is the content list:
l Capping Machine feeding half adjustment
l Matters needing attention in discharging
l Adjustment of the locking device
l Vibrator adjustment
Capping Machine feeding half adjustment
Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.
Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.
Matters needing attention in discharging
Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.
Adjustment of the locking device
Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.
Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.
Vibrator adjustment
The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.
Due to the particularity of the environment in which the Liquid Filling Machine equipment is used, the structure of the metal itself is prone to corrosion. The external environment such as temperature, humidity, and air will directly cause the metal to corrode. After the Liquid Filling Machine equipment is corroded, the color, appearance, and basic performance of the machine may change, which causes damage to the machine equipment and also causes a waste of energy, causing the company to suffer a greater loss. To reduce the damage of the Liquid Filling Machine caused by corrosion, we should do anti-corrosion work during design, production, and later use. So what are the anti-corrosion methods of Liquid Filling Machines? Let's take a look together next.
This is the content list:
Selection of Liquid Filling Machine materials
Liquid Filling Machine structure and process
Liquid Filling Machine corrosion inhibitor
Most of the Liquid Filling Machine equipment materials used in the manufacturing industry are carbon steel. The price of this kind of steel is relatively low, and at the same time, it is more convenient to purchase and easy to process. Such steel will not cause major corrosion when used in the ordinary working environment, and will not cause major harm to the use of Liquid Filling Machine equipment. But if it is used in an enterprise, its working environment may cause serious erosion.
If the collective shape design of the Liquid Filling Machine components is too complicated or unreasonable, it may cause defects such as thermal stress, dust accumulation, Liquid Filling Machine stress, and liquid accumulation, which may lead to corrosion in the connecting and unloading parts. From the perspective of anti-corrosion, comprehensive consideration is given to the design of the Liquid Filling Machine structure.
Liquid Filling Machine corrosion inhibitor is a chemical substance that is added to the corrosion inhibitor system at a proper concentration, which can significantly reduce the corrosion rate of the metal and has a small effect on the concentration of the corrosive agent. The amount of Liquid Filling Machine corrosion inhibitor is very small. Although it cannot change the corrosion tendency of the metal in the medium, it can form a protective film on the metal surface to slow down the corrosion rate of the metal, thereby reducing the corrosion of the metal.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. Before the Liquid Filling Machine leaves the factory, the corrosion resistance of the Liquid Filling Machine will be enhanced. If you are interested in the Liquid Filling Machine, you can contact us. Our website is www.cnzpack.com.