With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.
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The workflow of Bottle Unscrambler
Personnel operation specification of Bottle Unscrambler
The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.
To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.
1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.
2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.
3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.
4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.
To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
We know that Labeling Machine brings great convenience to our production and life, so what are the working principles and performance characteristics of Labeling Machine? Let's go take a look next.
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l How the Labeling Machine works
l Performance characteristics of Labeling Machine
How the Labeling Machine works
First of all, the working principle of the Labeling Machine is to put the roll of labels in place, and then put the round bottle on the conveyor belt. The labeling head of the Labeling Machine is set at a fixed distance. The labeling wheel and the rotating shaft are used to move the label. Separate from the base film, it should be noted that the Labeling Machine label tape needs to be kept in a constant state during this operation.
Then, the Labeling Machine conveyor belt pushes the round bottle. When it is transferred to the area, the driving wheel will slow down and stop applying the label to the bottle. The Labeling Machine logo can be applied to the entire bottle or half of the bottle. The basic working principle is the same.
The above is the working principle of the Labeling Machine. At present, Labeling Machine has been widely used in the market, gradually replacing manual labeling, and the labeling speed of the prototype Labeling Machine is much higher than that of manual operation, and the accuracy is also higher. The cost of manual operation is lower than that of manual operation. Therefore, the circular Labeling Machine is more demanded by consumers.
Performance characteristics of Labeling Machine
1. The Labeling Machine is equipped with a double-labeling mechanism. Labeling Machine to ensure the accuracy of labeling, Labeling Machine double extrusion labeling can effectively eliminate air bubbles, to ensure that the label head and tail are tightly attached.
2. Labeling Machine intelligent control, automatic photoelectric tracking, Labeling Machine with no labeling, no label automatic correction and automatic detection of the label function, Labeling Machine to avoid wasting labels and missing labels.
3. Labeling Machine with elastic pressure top mechanism to ensure stable product delivery, Labeling Machine effectively eliminates the inherent error of the bottle height.
4. The Labeling Machine is equipped with an automatic bottle splitting mechanism, which automatically separates the spacing before the bottle guide, Labeling Machine to ensure the stability of the subsequent bottle guide, conveying, and labeling.
5. The Labeling Machine adopts a double-sided hard plastic synchronous guide chain to automatically ensure the neutrality of the bottle.
6. Labeling Machine has little requirement for workers to put bottles and assembly line to receive bottles, which greatly reduces the difficulty of workers' work or assembly line docking. Labeling Machines can be produced on a single machine or connected with assembly-line production.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of Labeling Machines and uses the working principle and performance characteristics of Labeling Machines to produce Labeling Machines that are more in line with consumer needs. If you are interested in Labeling Machines, you can contact us, our website is www.cnzpack.com.
Tube filling machine and sealing machine is advanced equipment for sealing plastic pipes and aluminum-plastic pipes. It uses the thermal shock effect of the plastic tube produced by the ultrasonic sealing transducer and quickly melts the adhesive. The tube Filling machine And the Sealing machine does not need to add any additives, even if the surface is contaminated, it will not affect the sealing effect. Next, let's take a look at the advantages and applications of the Tube Filling machine And Sealing machine. Here are some answers.
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Advantages of Tube Filling machine And Sealing machine.
Application field of Tube Filling machine And Sealing machine.
First, the servo motor controls the filling, and 8 nozzles are filled at the same time. Second, the Tube Filling Machine And the Sealing machine can achieve fast cleaning, fast adjustment, and step-less adjustment of the volume cylinder speed. The tube Filling machine And the Sealing machine is suitable for filling different specifications and different liquids. Third, the filling volume only needs to be adjusted once, each volume cylinder is fine-tuned, the filling accuracy is high and the consistency is good. The contact material part is 316L stainless steel and silicon rubber, which meets the GMP standard. Fourth, the filling piston-cylinder adopts imported geared motor step-less speed regulation, which is suitable for aqueous liquids and viscous liquids. Fifth, imported electromagnetic clutches and brakes eliminate inertia and high filling accuracy. Sixth, the man-machine interface communicates with the PLC. You can debug the device and change the type with simple settings on the screen. Seventh, bottling, positioning, filling, and discharging are all automatic. If the bottle is not in the correct position, the bottle is blocked, or the filling tube is not inserted into the bottle during filling, the equipment will automatically protect and continue to operate after troubleshooting.
Tube filling machine and sealing machine is mainly used to fill ointment or viscous fluid materials into aluminum tubes, plastic tubes, or composite tubes. Then seal the end of the tube. The Tube Filling machine And Sealing machine adopts a new type of stainless steel butterfly valve dosing pump and a screw fine adjustment device. In addition, the Tube Filling Machine And Sealing machine is widely used for filling, sealing, and batch number printing of aluminum tube packaging products in cosmetics, toothpaste, ointment, food, shoe polish, adhesives, etc. Tube Filling machines And Sealing machines can also be widely used in product packaging in medicine, daily chemical, food, chemical, and other industries. Such as ointment, adhesive, silica gel, AB glue, skin cream, hair dye, shoe polish, toothpaste, and other liquid or paste-like materials filling and sealing.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our company adheres to the corporate culture of "quality-oriented, customer first", and has always made unremitting efforts to become a professional Tube Filling machine And Sealing machine supplier in the industry.
Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.
So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.
Tube Filling machine And Sealing machine adopt the latest module circuit, stable working performance, high efficiency, and all components adopt famous brand products. Under the careful design of our company, various advanced Tube Filling Machine And Sealing machines have been produced. Mainly used for sealing toothpaste, cosmetics, medicine, food, industrial products, and various hoses. Next, let's take a look at the cleaning and maintenance of the Tube Filling machine And Sealing machine. Here are some answers.
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Tube Filling machine And Sealing machine cleaning.
Daily maintenance of Tube Filling machine And Sealing machine.
First, regularly clean the surface of the Tube Filling machine And Sealing machine, the bottom plate and the lower mold slide plate, grooves, the upper mold inner pressure plate, and the positioning rod. Second, grease should be added to the transmission parts of the lower mold slide plate, pressing rod bearing, eccentric wheel and guidepost, guide rail, and so on regularly to ensure the performance of the Tube Filling Machine And Sealing machine. Third, the method of cleaning the toothed knife: first plug the two drain holes of the lower mold with a cotton ball, pour boiling water into the groove of the lower mold, until it is full, then push the slide of the lower mold into place, and lower the upper mold. Press to the lowest point, let the toothed knife soak for a few minutes until it is clean, repeat several times.
First, check the equipment ground wire frequently to ensure reliable contact; clean the weighing platform frequently; check whether the pneumatic pipeline is leaking and whether the air pipe is broken. Second, change the lubricating oil of the reducer motor every year, check the tightness of the chain, and adjust the tension in time. Third, the sensor of the Tube Filling Machine And Sealing machine is a high-precision, high-sealing, and high-sensitivity device. Impact and overload are strictly prohibited, and no contact is allowed during the working process, and it is not allowed to be disassembled if it is not required for maintenance. Fourth, if it is not used for a long time, empty the material in the pipeline. Fifth, observe the moisture filter and oil mist device of the pneumatic combination two-piece before going to work every day. Sixth, during the production, we should always patrol and observe the mechanical parts to see if the rotation and lifting are normal if there is any abnormality, and if the screws are loose. Seventh, do a good job of cleaning and sanitation, keep the surface of the Tube Filling machine And Sealing machine clean, often remove the accumulation on the scale body, and pay attention to keeping the electric control cabinet clean.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can contact us. Our official website is https:// www.cnzpack.com/.
Speaking of Bag packaging machines for large machinery, it is necessary to briefly talk about the knowledge of stand-up pouches. Bag packaging machines in the application, development, and growth of stand-up pouches played a role in what? Let's look at it together next.
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Stand-up pouches in brief
The basic classification of stand-up pouches
Stand-up pouches produced by Bag packaging machines are flexible packaging bags with a horizontal support structure at the bottom. It does not rely on any support, whether the bag is opened or not, it can stand on its own. Since its appearance and promotion, stand-up pouches have been very popular. With their good design and function, they have been widely used in food, daily necessities, pharmaceuticals, and other fields. Stand-up pouches produced by Bag packaging machines are mainly used for juice drinks, sports drinks, spices, and other products. In addition to the food industry, the application of some Bag packaging machine products such as detergents, daily cosmetics, pharmaceuticals, etc. is gradually increasing.
The basic classification of stand-up pouches
1. Ordinary stand-up pouches
That is, the general form of the Bag packaging machine produced by the stand-up pouches in the form of four seals, cannot be resealed and reopened. This stand-up pouch packaging machine to produce stand-up pouches is generally used in the industrial supplies industry.
2. Stand-up pouches with suction nozzles
Stand-up pouches with suction nozzles produced by the Bag packaging machine are more convenient to pour or suck out the contents and can be re-closed and re-opened at the same time. It can be thought of as a combination of stand-up pouches and ordinary bottle spout.
3. Stand-up pouches with zipper
Stand-up pouches with zippers produced by the Bag packaging machine can also be re-closed and re-opened. As the zipper produced by the Bag packaging machine is not closed, the seal strength is limited, so this form is not suitable for packaging liquids and volatile substances.
4. Special-shaped stand-up pouches
That is, according to the packaging needs, based on the traditional packaging bags, change the Bag packaging machine production of a variety of new shapes of stand-up pouches, such as waist design, bottom deformation design, handle design, etc.
Bag packaging machine production of stand-up pouches not only improves the product grade, but also strengthens the visual effect of the shelf, and is easy to carry, easy to use, with good preservation and sealing performance. The development of stand-up pouches produced by the Bag packaging machine, but also the packaging machinery industry to follow the trend, the development of adaptable Bag packaging machine.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops a wide range of packaging machinery for liquid, powder, cream/paste, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification and some of our products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. Our main products include a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and in-line capping machine, capping machine and labeling machine, bottle management machine, tube filling and sealing machine, cartooning machine, and other packaging equipment. If you are interested in a Bag packaging machine, you can contact us, our website is www.cnzpack.com.
We know that Cartoning Machine has a great effect on our production and life and that Cartoning Machine effectively guarantees the packing quality of goods and the safe operation of the organization. So how does Cartoning Machine effectively ensure the packing quality of goods and the safe operation of the organization? Let's take a look together next.
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Introduction of Cartoning Machine
Cartoning Machine has coordination and safety
Cartoning Machine has stability
Cartoning Machine is suitable for intermittent Cartoning of medicine plates, hoses, ampoules, and similar items. The maximum speed of the Cartoning Machine can reach 160 boxes/min, with high packaging efficiency and high quality. Cartoning Machine can automatically complete manual folding, carton opening, plate packing, batch number printing, and sealing, etc. Cartoning Machine adopts frequency conversion speed regulation and human-machine interface PLC control. The photoelectricity monitors the actions of various parts, and when abnormalities occur during operation, it can automatically stop and display the reason for timely troubleshooting. It can be used alone or connected with blister packaging machines and other equipment to form a production line, so the Cartoning Machine effectively guarantees the loading of items. Box quality and safe operation of the mechanism.
The whole Cartoning Machine continuously pushes the material and packs the carton, the action of each actuator is coordinated, stable and reliable, and the coordination is good. The Cartoning Machine push plate device is equipped with an alarm and shutdown system for products not entering the box, which effectively guarantees the quality of the boxing of goods and the safe operation of the mechanism.
The continuous-moving box opening system and pull-open box opening mechanism of the Cartoning Machine are more stable and reliable, and the servo feeding mechanism is stable and reliable. Cartoning Machine air pressure and vacuum protection shutdown system, door cover opening automatic detection shutdown device, etc., to ensure the safety of the operation of the Cartoning Machine. Very simple and fast product size change and adjustment can be made through the dial handwheel. Frequency conversion speed regulation, Cartoning Machine PLC automatic control, touch screen Operation, Chinese and digital display, simple operation, stable system operation. Main drive overload protection, fault diagnosis prompt, fault automatic shutdown.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, labeling machine, bottle unscrambler, tube filling and sealing machine, cartooning machine, and other packaging equipment. The development in the field of the Cartoning Machine is also outstanding. If you are interested in Cartoning Machine, you can contact us. Our website is www.cnzpack.com.
ZUNGWAN is the leading manufacturer of perfume and cosmetic filling machines and lines, providing all solutions from the smallest to the fastest machines (400 bpm) for a vast range of applications :
Perfumes (bottles, samples, miniatures), liquid Cosmetics (shampoo, conditioner, lotions, gel, serum, foam bath, liquid soap, shower gel, hair dye, nail varnish, foundation, makeup remover, suntan lotion, deodorant, roll-on, etc.) and Cosmetic creams (jars, lip-gloss, mascara).