Pharmaceutical Filler and Capper have been used by more and more companies in the industry, and many operators have learned how to use Pharmaceutical Filler and Capper, but they do not know much about its properties and working principle, so when Pharmaceutical Filler and Capper malfunctions, there is no way to start. So what is the working principle of Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l Introduction of Pharmaceutical Filler and Capper
l Pharmaceutical Filler and Capper working principle
Introduction of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper is a machine for filling and sealing objects, which is a small product in the packaging machine and is divided into the semi-automatic filling machine and fully automatic filling line in terms of the degree of automation of Pharmaceutical Filler and Capper production. From the point of view of packaging materials can be divided into liquid filling machinery, paste filling machine, powder filling machine, granule filling machine. Recently, with the QS certification of food, many manufacturers have started to focus on the quality and packaging of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper working principle
For Pharmaceutical Filler and Capper to achieve the linkage effect, it is driven by transmission machinery, so that all parts can work in coordination. When Pharmaceutical Filler and Capper reaches a certain number of bottles, there is a special infrared sensor on the inlet track to receive the induction, which automatically catches the bottles behind and allows the bottles in front to be filled. After the bottles are filled, then let the bottles behind enter to fill the space, to realize no bottle without filling. When the bottles enter the position under the filling head, the other working sections stop and only the filling headworks, when the bottles leave, the Pharmaceutical Filler and Capper's head stops working, the track section works and the bottle stopper is released. The clean bottles coming out of the bottle washer are fed into the inlet spiral of Pharmaceutical Filler and Capper by the bottle feeding belt and sent to the bottle-holding cylinder on the rotary table through the bottle feeding star wheel and raised, the bottle mouth is guided by the centering device and pressed against the lower part of the filling valve to form a seal. After being evacuated, the backpressure gas (CO,) in the storage cylinder is rushed into the bottle, when the gas pressure in the bottle is equal to the gas pressure in the storage cylinder, the liquid valve opens under the action of the liquid valve spring, at this time, the object is automatically filled into the glass bottle along the bottle wall through the guidance of the umbrella type reflective ring on the return tube and is replaced into the storage cylinder through the return tube, when the object rises to a certain height and closes the return tube mouth. Automatically stop down the object. Then the liquid valve and gas valve are closed to drain the pressure gas in the neck part of the bottle to prevent the gushing of the object with gas when the glass bottle is descending so that the whole filling process is completed This is the main working principle of Pharmaceutical Filler and Capper, and the users can use it according to these Users can know clearly which part of the machine has problems and repair them according to these features of Pharmaceutical Filler and Capper.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, constantly researching and developing packaging machinery for various materials such as liquid, powder, cream/oil, fluid, and semi-fluid. Extensive tests are conducted before the Pharmaceutical Filler and Capper leave the factory to ensure the quality of products and maintain the healthy development of the Pharmaceutical Filler and Capper market. If you are interested in Pharmaceutical Filler and Capper, you can contact us at www.cnzpack.com. You are very welcome and we look forward to working with you.
With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.
This is the content list:
The workflow of Bottle Unscrambler
Personnel operation specification of Bottle Unscrambler
The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.
To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.
1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.
2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.
3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.
4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.
To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
Speaking of Bag packaging machines for large machinery, it is necessary to briefly talk about the knowledge of stand-up pouches. Bag packaging machines in the application, development, and growth of stand-up pouches played a role in what? Let's look at it together next.
This is the list of contents:
Stand-up pouches in brief
The basic classification of stand-up pouches
Stand-up pouches produced by Bag packaging machines are flexible packaging bags with a horizontal support structure at the bottom. It does not rely on any support, whether the bag is opened or not, it can stand on its own. Since its appearance and promotion, stand-up pouches have been very popular. With their good design and function, they have been widely used in food, daily necessities, pharmaceuticals, and other fields. Stand-up pouches produced by Bag packaging machines are mainly used for juice drinks, sports drinks, spices, and other products. In addition to the food industry, the application of some Bag packaging machine products such as detergents, daily cosmetics, pharmaceuticals, etc. is gradually increasing.
The basic classification of stand-up pouches
1. Ordinary stand-up pouches
That is, the general form of the Bag packaging machine produced by the stand-up pouches in the form of four seals, cannot be resealed and reopened. This stand-up pouch packaging machine to produce stand-up pouches is generally used in the industrial supplies industry.
2. Stand-up pouches with suction nozzles
Stand-up pouches with suction nozzles produced by the Bag packaging machine are more convenient to pour or suck out the contents and can be re-closed and re-opened at the same time. It can be thought of as a combination of stand-up pouches and ordinary bottle spout.
3. Stand-up pouches with zipper
Stand-up pouches with zippers produced by the Bag packaging machine can also be re-closed and re-opened. As the zipper produced by the Bag packaging machine is not closed, the seal strength is limited, so this form is not suitable for packaging liquids and volatile substances.
4. Special-shaped stand-up pouches
That is, according to the packaging needs, based on the traditional packaging bags, change the Bag packaging machine production of a variety of new shapes of stand-up pouches, such as waist design, bottom deformation design, handle design, etc.
Bag packaging machine production of stand-up pouches not only improves the product grade, but also strengthens the visual effect of the shelf, and is easy to carry, easy to use, with good preservation and sealing performance. The development of stand-up pouches produced by the Bag packaging machine, but also the packaging machinery industry to follow the trend, the development of adaptable Bag packaging machine.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops a wide range of packaging machinery for liquid, powder, cream/paste, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification and some of our products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. Our main products include a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and in-line capping machine, capping machine and labeling machine, bottle management machine, tube filling and sealing machine, cartooning machine, and other packaging equipment. If you are interested in a Bag packaging machine, you can contact us, our website is www.cnzpack.com.
In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.
This is the content list:
The main workflow of Capping Machine
How to carry out daily maintenance and maintenance of Capping Machine
How to deal with common problems of Capping Machine
We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.
1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.
2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.
3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.
4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.
5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.
6. Add cylinder lubricating oil to the pneumatic triplet regularly.
7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.
First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.
Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.
Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?
Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.
Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.
In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.
Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.
ZUNGWAN is the leading manufacturer of perfume and cosmetic filling machines and lines, providing all solutions from the smallest to the fastest machines (400 bpm) for a vast range of applications :
Perfumes (bottles, samples, miniatures), liquid Cosmetics (shampoo, conditioner, lotions, gel, serum, foam bath, liquid soap, shower gel, hair dye, nail varnish, foundation, makeup remover, suntan lotion, deodorant, roll-on, etc.) and Cosmetic creams (jars, lip-gloss, mascara).
Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.
So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.
Due to the particularity of the environment in which the Liquid Filling Machine equipment is used, the structure of the metal itself is prone to corrosion. The external environment such as temperature, humidity, and air will directly cause the metal to corrode. After the Liquid Filling Machine equipment is corroded, the color, appearance, and basic performance of the machine may change, which causes damage to the machine equipment and also causes a waste of energy, causing the company to suffer a greater loss. To reduce the damage of the Liquid Filling Machine caused by corrosion, we should do anti-corrosion work during design, production, and later use. So what are the anti-corrosion methods of Liquid Filling Machines? Let's take a look together next.
This is the content list:
Selection of Liquid Filling Machine materials
Liquid Filling Machine structure and process
Liquid Filling Machine corrosion inhibitor
Most of the Liquid Filling Machine equipment materials used in the manufacturing industry are carbon steel. The price of this kind of steel is relatively low, and at the same time, it is more convenient to purchase and easy to process. Such steel will not cause major corrosion when used in the ordinary working environment, and will not cause major harm to the use of Liquid Filling Machine equipment. But if it is used in an enterprise, its working environment may cause serious erosion.
If the collective shape design of the Liquid Filling Machine components is too complicated or unreasonable, it may cause defects such as thermal stress, dust accumulation, Liquid Filling Machine stress, and liquid accumulation, which may lead to corrosion in the connecting and unloading parts. From the perspective of anti-corrosion, comprehensive consideration is given to the design of the Liquid Filling Machine structure.
Liquid Filling Machine corrosion inhibitor is a chemical substance that is added to the corrosion inhibitor system at a proper concentration, which can significantly reduce the corrosion rate of the metal and has a small effect on the concentration of the corrosive agent. The amount of Liquid Filling Machine corrosion inhibitor is very small. Although it cannot change the corrosion tendency of the metal in the medium, it can form a protective film on the metal surface to slow down the corrosion rate of the metal, thereby reducing the corrosion of the metal.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. Before the Liquid Filling Machine leaves the factory, the corrosion resistance of the Liquid Filling Machine will be enhanced. If you are interested in the Liquid Filling Machine, you can contact us. Our website is www.cnzpack.com.
The Cosmetic Filling Machine and Capping machine is a professional cosmetic filling and capping equipment, which can make the cap tighter without damaging the mouth of the bottle and effectively protect the cosmetics from contact with the outside world. Next, let's take a look at the use and maintenance of the Cosmetic Filling machine and the capping machine. Here are some answers.
Here is the content list:
l Instructions for use of Cosmetic Filling machine And Capping machine.
l How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
Instructions for use of Cosmetic Filling machine And Capping machine.
First, because the Cosmetic Filling Machine and Capping machine is an automated machine, the dimensions of the pop-up bottle, bottle liner, and bottle cap are required to be uniform. Second, before driving, you must first use the crank handle to turn the machine to see if there is any abnormality in the rotation, and then you can drive after it is confirmed that it is normal. Third, when adjusting the machine, the tools should be used appropriately. It is strictly forbidden to use excessive tools or excessive force to dismantle the parts to avoid damage to the machine parts or affect the performance of the machine. Fourth, the Cosmetic Filling machine and the Capping machine must be kept clean. Before the shift, all parts of the machine surface should be cleaned once, and clean lubricating oil should be added to each activity department. It should be scrubbed once a week, especially the areas that are not easily cleaned in normal use or blown with compressed air.
How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
First, the Cosmetic Filling Machine and the Capping machine has strict requirements for the placement environment and must ensure the indoor humidity is moderate, ventilated, and hygienic. Because the Cosmetic Filling Machine and Capping machine is a mechanical device, after all, the raw materials are some steel electromechanical, etc. It is easy to rust when placed in a humid environment, and a closed environment is not conducive to the heat dissipation of the equipment during operation. Second, you must ensure that the power supply is normal and the grounding wire is safe before use. Voltage instability can cause considerable damage to the machine. Third, the non-woven soft cloth and cleaning agent must be added to wipe off the oil or dirt and wipe dry before the Cosmetic Filling machine and capping machine are operated. After use, take out all the remaining materials to prevent the materials from corroding the equipment and scrub them clean. Periodically clean the invisible dust and garbage in the chassis. And adhere to the tightness of the mechanical parts. Fourth, clean up the machine regularly. Many companies conduct major maintenance on machinery and equipment once a year in autumn. Fifth, add lubricating oil to the mechanical components of the Cosmetic Filling machine and Capping machine regularly to reduce frictional resistance and make the machine run faster.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines and Capping machines or want to learn more about our company, you can communicate with us on the website.