Bottle Unscrambler- China Suppliers Factory Manufacturers

In our production and life, Capping Machine is also called a Capping Machine, Capping Machine, or Capping Machine, which is used for screwing and unscrewing the caps of plastic bottles and glass bottles (molded bottles or tube bottles). equipment. Capping Machine is highly intelligent capping equipment with advanced technology, unique design, and easy operation. During the entire capping process, workers only need to place the cap on the mouth of the bottle, and then the bottle is automatically sent to the capping wheel and automatically tightened to complete the capping operation. The Capping Machine evacuates the packaging bottle and then tightens it, which prolongs the storage time of the packaging, reduces the failure rate of the Capping Machine, and improves the packaging efficiency of the Capping Machine. So what are the matters needing attention when operating Capping Machine correctly? Let's take a look together next.

This is the content list:

l Capping Machine rolling wheel adjustment

l Capping Machine lock wheel adjustment

l Capping Machine cap lock

l Capping Machine height adjustment

Capping Machine rolling wheel adjustment

Place the Capping Machine bottle on the bracket and raise the bracket to the highest point. First, loosen the lock nut to adjust the rolling wheel so that the (sprung) edge of the two Capping Machine rolling wheels is at the threading of the bottle. Click on it, then loosen the lock nut, and then adjust the adjusting screw so that the edges of the two rolling wheels are in contact with the cover, and a little pressure is appropriate, and then tighten the nut.

Capping Machine lock wheel adjustment

Adjust the two Capping Machine locking wheels, first loosen the locking nuts, adjust the locking wheels so that the edges of the two locking wheels are in contact with the lower edge of the bottle cap, a little pressure is appropriate, and then tighten the nuts (Note: Adjust Capping Machine Should be from loose to tight, adjust while pulling the lock).

Capping Machine cap lock

Loosen the top screw, remove the Capping Machine gland head, and then remove the entire Capping Machine lock head, install the appropriate plastic lock head on the cone sleeve, and then adjust the lifting height of the bracket to meet the working requirements.

Capping Machine height adjustment

Start the Capping Machine to lower the bracket to the lowest point, then place the bottle on the bracket, loosen the brake nut, turn the adjusting screw to raise the bracket, and then adjust the appropriate distance between the cap of the Capping Machine and the capping head (generally All are adjusted in place at the factory).

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com.

We know that Cartoning Machine has a great effect on our production and life and that Cartoning Machine effectively guarantees the packing quality of goods and the safe operation of the organization. So how does Cartoning Machine effectively ensure the packing quality of goods and the safe operation of the organization? Let's take a look together next.

This is the content list:

Introduction of Cartoning Machine

Cartoning Machine has coordination and safety

Cartoning Machine has stability

Introduction of Cartoning Machine

Cartoning Machine is suitable for intermittent Cartoning of medicine plates, hoses, ampoules, and similar items. The maximum speed of the Cartoning Machine can reach 160 boxes/min, with high packaging efficiency and high quality. Cartoning Machine can automatically complete manual folding, carton opening, plate packing, batch number printing, and sealing, etc. Cartoning Machine adopts frequency conversion speed regulation and human-machine interface PLC control. The photoelectricity monitors the actions of various parts, and when abnormalities occur during operation, it can automatically stop and display the reason for timely troubleshooting. It can be used alone or connected with blister packaging machines and other equipment to form a production line, so the Cartoning Machine effectively guarantees the loading of items. Box quality and safe operation of the mechanism.

Cartoning Machine has coordination and safety

The whole Cartoning Machine continuously pushes the material and packs the carton, the action of each actuator is coordinated, stable and reliable, and the coordination is good. The Cartoning Machine push plate device is equipped with an alarm and shutdown system for products not entering the box, which effectively guarantees the quality of the boxing of goods and the safe operation of the mechanism.

Cartoning Machine has stability

The continuous-moving box opening system and pull-open box opening mechanism of the Cartoning Machine are more stable and reliable, and the servo feeding mechanism is stable and reliable. Cartoning Machine air pressure and vacuum protection shutdown system, door cover opening automatic detection shutdown device, etc., to ensure the safety of the operation of the Cartoning Machine. Very simple and fast product size change and adjustment can be made through the dial handwheel. Frequency conversion speed regulation, Cartoning Machine PLC automatic control, touch screen Operation, Chinese and digital display, simple operation, stable system operation. Main drive overload protection, fault diagnosis prompt, fault automatic shutdown.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, labeling machine, bottle unscrambler, tube filling and sealing machine, cartooning machine, and other packaging equipment. The development in the field of the Cartoning Machine is also outstanding. If you are interested in Cartoning Machine, you can contact us. Our website is www.cnzpack.com.

Liquid Filling Machine is used in the beverage, drinking water, and liquor industries and has become a very important equipment in the liquid food industry. function. So what are the main structural designs of Liquid Filling Machine? Let's take a look at it together.

This is the content list:

l The transmission system of Liquid Filling Machine

l Liquid Filling Machine's actuator

l Liquid Filling Machine's control system

l The body part of the Liquid Filling Machine

The transmission system of Liquid Filling Machine

Liquid Filling Machine's transmission system, this part is to transmit power and motion to various actuators, control elements, and auxiliary mechanisms. Liquid Filling Machine's main transmission components include gears, sprockets, worm gears, screws, and nuts, etc.

Liquid Filling Machine's actuator

Liquid Filling Machine's actuator, this part is mainly to achieve the Liquid Filling Machine packaging process operation and auxiliary operation part, packaging process operation refers to filling, auxiliary operation part refers to packaging materials and products supply and delivery, Liquid Filling Machine packaging material output, etc., the actuator is the core of the machine, its action sequence, and movement law according to the process principle and requirements.

Liquid Filling Machine's control system

The control system of the Liquid Filling Machine is to control the relevant parts of the Liquid Filling Machine, allocate the movements to the actuators, and make them coordinate the movements according to the time and sequence, thus realizing the process functions of the Liquid Filling Machine.

The body part of the Liquid Filling Machine

The body of the Liquid Filling Machine is the skeleton of the Liquid Filling Machine, which mainly plays the role of supporting and positioning the parts. The stability of the body is the first consideration in the design, and the center of gravity of the Liquid Filling Machine should be lowered as much as possible to make the Liquid Filling Machine work smoothly.

The mainframe of Liquid Filling Machine is to fix and support all the working actuators, transmission parts, control systems, to ensure their relative position correctness and stability. The vacuum system of the Liquid Filling Machine sucks the air out of the bottle, thus generating negative pressure inside the bottle, the liquid is filled into the bottle from the liquid tank through the liquid supply system and the filling head, when the liquid reaches the required liquid level, the inlet port is closed and the suction port sucks the excess liquid and foam away.

Liquid Filling Machine of Wenzhou Zungwan Intelligent Machinery Co., Ltd. is first-class product quality and efficient and fast after-sales service, which has created the excellent products of "Zhonghuan". To meet the market demand of Liquid Filling Machine is our eternal topic and sincere commitment to our customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive to be the first, with enthusiasm, new attitude to provide new and old customers with more perfect service. We are looking forward to cooperating with you.

With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.

This is the content list:

• The workflow of Bottle Unscrambler

• Personnel operation specification of Bottle Unscrambler

The workflow of Bottle Unscrambler

The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.

Personnel operation specification of Bottle Unscrambler

To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.

1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.

2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.

3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.

4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.

To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.

Capping Machine operation, accuracy error, installation adjustment, equipment cleaning, maintenance, and other aspects are very simple and convenient. Capping Machine has been widely used in various industries such as daily chemical and grease, and can fill different high-viscosity fluids. So what are the working principles and structural characteristics of the Capping Machine? Let's take a look together next.

This is the content list:

l How Capping Machine works

l Structural characteristics of Capping Machine

How Capping Machine works

The Capping Machine adopts a new horizontal design, which is light and convenient and can automatically pump the material. For thicker slurry, a hopper can be added. When the Capping Machine is in the "auto" state, the Capping Machine will automatically perform continuous filling at a set speed. Capping Machines can be divided into three types: atmospheric filling machine, vacuum filling machine, and pressure filling machine.

Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system. Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system.

The principle of the Capping Machine is relatively easy to understand. The improved control system simplifies the structure of the machine. It can be seen from the operating conditions and control efficacy tests of the actual application that the automation level of the system has reached the design requirements. This reduces the labor intensity of the operator and makes the production line that needs filling production about 30% higher than before, so the probability of failure of the Capping Machine is significantly reduced.

Structural characteristics of Capping Machine

The design of the Capping Machine is very reasonable and appropriate, the remainder of the machine is very small, and the operation and use are very simple. The pneumatic parts inside the Capping Machine all use new pneumatic components. The piston and cylinder of the Capping Machine cylinder are made of polytetrafluoroethylene and stainless steel to meet the requirements of GMP testing. The filling quantity and filling speed of the Capping Machine can be adjusted at will, and the degree is relatively high.

The Capping Machine can be modified according to actual production needs. It can be transformed into a multi-head system, explosion-proof system, and overflow system. The Capping Machine is suitable for use in food, daily necessities, pesticides, and other industries, and has a broad application prospect.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. The company strictly controls the quality of the Capping Machine. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com. I look forward to your coming and hope to cooperate with you.

Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.

This is the content list:

l Capping Machine feeding half adjustment

l Matters needing attention in discharging

l Adjustment of the locking device

l Vibrator adjustment

Capping Machine feeding half adjustment

Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.

Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.

Matters needing attention in discharging

Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.

Adjustment of the locking device

Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.

Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.

Vibrator adjustment

The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.

Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.

So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.

Cosmetic Filling Machine And Capping machine is very simple and convenient in operation, accuracy error, installation adjustment, equipment cleaning, maintenance, etc. Next, let’s take a look at the introduction of the Cosmetic Filling machine And Capping machine. Here are some answers.

Here is the content list:

l Information about Cosmetic Filling machine And Capping machine.

l Attention to the installation of Cosmetic Filling machine And Capping machine.

l What are the safety rules of Cosmetic Filling machines And Capping machines?

Information about Cosmetic Filling machine And Capping machine.

The Cosmetic Filling machine And Capping machine integrates light, machine, electricity, and pneumatics, with a high degree of automation, high yield, wide adaptability, and good stability. The Cosmetic Filling machine And Capping machine adopts PLC control, which is easy to operate and easy to adjust. Due to its high technical content and good quality, it is an ideal piece of equipment for perfume manufacturers! Cosmetic Filling Machine And Capping machine is mainly suitable for different material specifications and different specifications of caps, screw (rolling) caps. The structure is compact and reasonable, and it can be easily linked with other equipment into a line. The dust cover can be purchased. The machine is of linear design and the assembly line is convenient and beautiful.

Attention to the installation of Cosmetic Filling machine And Capping machine.

First, after unpacking the Cosmetic Filling machine And Capping machine, first check whether the random technical information is complete and whether the machine is damaged during transportation, to solve it in time. Second, install and adjust the feeding component and the discharging component according to the outline diagram in this manual. Third, add new lubricating oil to each lubrication point. Fourth, use the crank handle to turn the machine to check whether the Cosmetic Filling machine And Capping Machine is running in the correct direction, and the machine must be grounded.

What are the safety rules of Cosmetic Filling machines And Capping machines?

First, check the Cosmetic Filling machine And Capping machine equipment for foreign matter, such as residual liquid material or other stones, iron pieces, and other garbage, and clean it up in time. Second, do not clean the motor with water or other liquids. Third, you cannot use tools or other irrelevant things to contact the Cosmetic Filling Machine And Capping Machine. Fourth, wear gloves, glasses, and work clothes when cleaning the machine. Non-professional operators cannot approach the Cosmetic Filling machine And Capping Machine.

Wenzhou Zongwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously develops various liquid, powder, cream, ointment, fluid, and semi-fluid material packaging machinery. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. Our official website is https:// www.cnzpack.com/. Our company adheres to the corporate culture of "quality first, customer first", and has always made unremitting efforts to become a professional supplier of Cosmetic Filling machines And Capping machines in the industry.

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