Pre-sterilized syringes filling plugging machine supplier- Factory Manufacturers Suppliers From China

After we purchase Pharmaceutical Filler and Capper, we need to install and debug Pharmaceutical Filler and Capper. Let's take a look at it together next.

This is the content list:

l Installation of Pharmaceutical Filler and Capper

l Commissioning of Pharmaceutical Filler and Capper

l Maintenance of Pharmaceutical Filler and Capper

Installation of Pharmaceutical Filler and Capper

According to different models and specifications of Pharmaceutical Filler and Capper, refer to the random manual for installation.

For small-sized Pharmaceutical Filler and Capper, it is not required to build the foundation, just install it on the flat workshop floor, make a good horizontal reference, adjust the elevation of incoming and outgoing chain belt according to the layout diagram, and adjust the legs to make the load of the whole machine evenly distributed.

For large-sized Pharmaceutical Filler and Capper, it is necessary to build a solid installation foundation as required. When installing, the horizontal benchmark should be played, especially when it is connected with the capping machine, the two parts of the incoming and outgoing bottle belts must be at the same horizontal benchmark.

To ensure the smooth bottle delivery of Pharmaceutical Filler and Capper, the inlet pallet under the inlet star wheel should be 0.5mm higher than the surface of the bottle tray, and the outlet pallet under the middle star wheel should be 0.5mm lower than the surface of the bottle tray. The running is free and there should be no jamming interference. The horizontal part of the liquid inlet pipe should have a certain slope to facilitate emptying and air discharge. Make sure the bearing load of Pharmaceutical Filler and Capper's legs is even. Matching equipment with the host, such as gas-liquid control box, vacuum pump system and electric control box, etc. are generally installed separately.

Commissioning of Pharmaceutical Filler and Capper

After confirming the installation of Pharmaceutical Filler and Capper is completed, the commissioning of Pharmaceutical Filler and Capper can be carried out step by step as follows. Replace suitable accessories according to the bottle type filled by Pharmaceutical Filler and Capper, and adjust the parts, including the inlet screw, guide bar spacing, side guard safety switch, star-shaped paddle wheel, reservoir, and capping head height adjustment, etc. Thoroughly clean the Pharmaceutical Filler and Capper reservoir, liquid piping, and gas piping to ensure that there is no foreign material. Make a hydraulic test on the storage tank and pipeline at the same time. Check carefully whether the wiring of the Pharmaceutical Filler and Capper control box is correct, and turn on the main switch only after the equipment is turned manually without jamming. Start the equipment in a pointing way to check if there is any abnormality. Start the Pharmaceutical Filler and Capper at low speed and check the starting, braking, emergency stop, and speed regulation performance. Then infuse an empty bottle at low speed, check whether it can pass through the bottle feed screw, guide bar, and star wheel smoothly and whether each control touch block can respond sensitively. Check whether the Pharmaceutical Filler and Capper can drop the cap smoothly and seal the cap tightly. After that, adjust the value of each instrument on the liquid and gas control cabinet according to the filing requirements of Pharmaceutical Filler and Capper. Check the liquid level and pressure of Pharmaceutical Filler and Capper reservoir, make filling test, adjust the filling head and control the bottling level.

Maintenance of Pharmaceutical Filler and Capper

Pharmaceutical Filler and Capper in the process of use, must be required to carry out regular maintenance. First of all, we must ensure that the lubrication status of the Pharmaceutical Filler and Capper must be good, and the lubrication points must be well-lubricated in time to maintain the oil level of each tank and the intact spray lubrication function. Timely replacement of a variety of damaged parts, such as seals, bottle transport parts, and transmission parts in the wearing parts. The movable parts that are not adjusted for a long time, such as the reservoir of Pharmaceutical Filler and Capper and the height adjustment device of the capping machine, should be run regularly to avoid rust and corrosion. Regularly and regularly clean the liquid tank of Pharmaceutical Filler and Capper, liquid delivery tube, filling valve, and parts that may contact with liquid as required. Liquid residue, oil, water, and glass fragments should be removed to keep the equipment neat and hygienic. Since there are many models and specifications of Pharmaceutical Filler and Capper, and the performance, structure, and working principle vary greatly, operators and maintenance personnel should use and maintain them according to the operation manuals accompanying each machine.

Our products are in great demand in both domestic and international markets, and we are committed to improving and developing to meet our customers and the market demand is our eternal theme and sincere commitment to our customers. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.

With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.

This is the content list:

• The workflow of Bottle Unscrambler

• Personnel operation specification of Bottle Unscrambler

The workflow of Bottle Unscrambler

The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.

Personnel operation specification of Bottle Unscrambler

To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.

1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.

2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.

3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.

4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.

To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.

The tube Filling machine And the Sealing machine are determined by multiple parameters. It is impossible to describe a Tube Filling machine And Sealing machine with any single parameter. Shaft power, blade displacement, pressure head, blade diameter, and filling speed are the five basic parameters that describe a Tube Filling Machine And Sealing machine. So, let's take a look at the principle of the Tube Filling machine And Sealing machine together. Here are some answers.

Here is the content list:

l Basic parameters.

l The shear rate of the fluid.

l Small slot and big slot.

Basic parameters.

The displacement of the blade is proportional to the flow rate of the blade itself, the first power of the blade speed, and the third power of the blade diameter. The shaft power consumed by the filling is proportional to the specific gravity of the fluid, the power standard of the blade itself, the third power of the speed, and the fifth power of the blade diameter. In the case of a certain power and blade form, the blade displacement and pressure head can be adjusted by changing the diameter of the blade and the matching of the speed. That is, the large diameter blade is equipped with a low-speed Tube Filling machine And a Sealing machine. High flow effect and low-pressure head, while the small diameter blade with high speed produces a higher pressure head and lower flow effect.

The shear rate of the fluid.

In the filling tank, the only way to make the micelles collide with each other is to provide a sufficient shear rate. According to the mechanism of the Tube Filling Machine And Sealing machine, it is because of the existence of fluid velocity difference that the fluid layers are mixed. Therefore, where the filling process always involves the fluid shear rate lhhaha620. Shear stress is a force that is the real cause of bubble dispersion and droplet breaking in filling applications. It must be pointed out that the shear rate at each point of the fluid in the entire stirred tank is not the same.

Small slot and big slot.

Experimental research shows that, as far as the blade area is concerned, no matter what type of blade, when the diameter of the blade is constant, the maximum shear rate and the average shear rate increase with the increase of the speed. However, when the rotation speed is constant, the relationship between the maximum shear rate and the average shear rate, and the diameter of the blade is related to the slurry type. When the rotation speed is constant, the maximum shear rate of the radial blade increases with the increase of the blade diameter, and the average shear rate has nothing to do with the diameter of the blade. These concepts about the shear rate of the blade area require special care in the design of the Tube Filling Machine And Sealing machine to reduce and enlarge. Because the small groove is compared with the large groove, the small groove Tube Filling Machine and Sealing machine often has the characteristics of high speed, small blade diameter, and low tip speed. The large groove Tube Filling Machine And Sealing machine often has the characteristics of low speed, large blade diameter, and high tip speed.

Our official website is https:// www.cnzpack.com/. If you are engaged in work related to the Tube Filling machine And Sealing machine, you can communicate with us on the website.

Cartoning machine is the description of automatic loading of medicine bottles, trays, ointments, etc. into folded cartons and completing the capping action. Some Cartoning machines with stronger functions also have functions such as sealing labels or heat shrink packaging. So what are the considerations for the daily maintenance of the Cartoning machine? Let's take a look together next.

This is the content list:

l Comply with safe operating procedures

l Refuel or change the oil on time

l Be organized

l Clean inside and outside of equipment

Comply with safe operating procedures

Comply with the Cartoning machine's safety operating procedures and do not overload the equipment. The Cartoning machine's safety protection devices are complete and reliable, and unsafe factors are eliminated in time. For example: Do not touch the inverter within 5 minutes after the power of the Cartoning machine is cut off because it will have a relatively high residual voltage, which will be released after a few minutes. After the Cartoning machine work is finished, you should do a good job of cleaning, use a brush to remove all unclean things, and check whether the power is turned off.

Refuel or change the oil on time

Cartoning machine is well lubricated, add oil or change oil on time, keep oiling, no dry friction. The Cartoning machine should be refueled before starting up. Where there is reciprocating motion, add oil, twice a day, 5-6 drops each time. Add butter once a month to the bearings of the rotating part on both sides of the folding machine. Grease the sliding part of the tongue guide once a week.

Be organized

Cartoning machine tools, accessories, and workpieces (products) should be neatly arranged, Cartoning machine pipes and lines should be organized.

Equipment interior and exterior clean

The interior and exterior of the Cartoning machine equipment should be clean and tidy. All sliding surfaces, lead screws, rack and pinion, gearbox, oil holes, etc. are free of oil and dirt, and all parts of the Cartoning machine do not leak oil or air. The debris, debris, and dirt around the equipment should be cleaned up. For example, there should be no foreign objects in the main motor of the Cartoning machine, the casing should be kept clean, the cooling fan should be good, and it should be maintained regularly. Cartoning machine photoelectric switch and proximity switch detection surface should not have foreign matter and pollution, otherwise, it will cause malfunction. The detection distance should be properly adjusted, and the bracket should be kept tight and not loose to avoid damage when the machine is running. The electrical components inside and outside the electrical cabinet of the Cartoning machine must be kept clean and well dissipated.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It will test the Cartoning machine before leaving the factory and provide warranty service. If you are interested in Cartoning machine, you can contact us. Our website is www.cnzpack.com. I look forward to your coming and hope to cooperate with you.

Bottle Unscrambler is suitable for automatic unscramble of plastic round bottles, flat bottles, and tube-top bottles. Disordered bottles are poured into the bottle storage box. The bottles enter the filling machine conveyor line in an upright and orderly manner. The use of the Bottle Unscrambler equipment greatly reduces the labor intensity of the operators, and the equipment is stable and reliable with a high degree of automation. So, what is the structure of Bottle Unscrambler? Let's take a look together next.

This is the content list:

l The lifting mechanism of Bottle Unscrambler

l Bottle Unscrambler's unscrambler mechanism

l Bottle delivery mechanism of Bottle Unscrambler

l Bottle Unscrambler's bottle-out mechanism

The lifting mechanism of Bottle Unscrambler

Bottle Unscrambler has a stainless steel shell, stainless steel support feet, stainless steel large-capacity hopper, no bottle alarm and cap opening function, engineering plastic conveyor belt, which meets GMP requirements.

Bottle Unscrambler Bottle Unscrambler

Bottle Unscrambler adopts automatic quantitative feeding and turntable technology to maintain the dynamic balance of the number of bottles in the unscrambler tray to ensure stable and continuous bottle output. The Bottle Unscrambler enters the Bottle Unscrambler turntable by the lifting mechanism, and the turntable rotates at a high speed to sort out the bottles as required. Bottle Unscrambler web wheel removes irregular bottles.

Bottle delivery mechanism of Bottle Unscrambler

The bottle delivery mechanism of Bottle Unscrambler is a conveyor belt that meets GMP and FDA standards and requirements and uses flexible cushioning to facilitate bottle turnover. The structure of single-motor-driven double-belt pulleys ensures the same speed as the two clamping belts. The bottle-feeding mechanism of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides. The bottle delivery mechanism of Bottle Unscrambler sorts out the bottles through different bottle flippers.

Bottle Unscrambler's bottle-out mechanism

The Bottle Unscrambler's single-motor drive double-pulley structure ensures that the two clamping belts have the same speed. Adjustable clamping belt speed. When the clamping belt sends out the bottle, the speed of the Bottle Unscrambler is the same as that of the main conveyor belt. The Bottle Unscrambler does not invert the bottle. The conveyor belt conforms to GMP and FDA standards and requirements. It adopts flexible buffering and is convenient. The bottle is turned over.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our Bottle Unscrambler and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. Bottle Unscrambler is in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market needs are our eternal topic and our sincere commitment to customers. If you are interested in Bottle Unscrambler, you can contact us, our website is www.cnzpack.com. We look forward to your coming and hope to cooperate with you.

Nowadays, the number and types of Cosmetic Filling machines And Capping Machines on the market are very large. Customers who use the Cosmetic Filling Machine And Capping machine for the first time will inevitably be a little confused when purchasing this equipment and don't know how to buy a cost-effective Cosmetic Filling machine And Capping machine suitable for their factory. Next, let's take a look at how to choose a Cosmetic Filling machine And a Capping Machine. Here are some answers.

l Here is the content list:

l Four purchasing principles for Cosmetic Filling Machine And Capping Machine.

l Precautions for purchasing Cosmetic Filling machine And Capping machine.

Four purchasing principles for Cosmetic Filling Machine And Capping Machine.

First, high-cost performance is the first principle. At present, the quality of the domestically produced Cosmetic Filling Machine And the Capping machine has been greatly improved than before, and it keeps pace with the imported machines. Second, choose as far as possible the famous brand Cosmetic Filling machine And Capping machine company with a long history, and the quality is guaranteed. If you purchase a low-quality Cosmetic Filling Machine And Capping machine, the amount of packaging film that will be wasted over time in daily production is not a small number. Third, if there is an on-site inspection, we must pay attention to the big aspects, but also the small details. The details often determine the quality of the whole machine. Fourth, in terms of after-sales service, we must have a good reputation and prompt after-sales service. For example, in beverage companies, summer is the peak season for production. If there is a problem with the machine during the production process that cannot be solved immediately, there will be a great loss. Wenzhou Zungwan Intelligent Machine Co., Ltd.'s after-sales service is super timely.

Precautions for purchasing Cosmetic Filling machine And Capping machine.

See whether the Cosmetic Filling machine And the Capping machine can meet a variety of bottle types. Many companies will choose to produce products with different packaging specifications and materials. In this case, bottle compatibility is very important. Because the investment in purchasing multiple types of equipment is too large, purchasing a Cosmetic Filling machine And a Capping Machine that can be used in one machine can effectively reduce the investment cost of the equipment.

Purchasing Cosmetic Filling Machine And Capping Machine is a one-time expense, while after-sales service is a daily expense. Many companies care about how much they spend on equipment when purchasing, and they rarely discuss and estimate the cost of after-sales service. This is a common omission in equipment procurement by many companies. When purchasing Cosmetic Filling Machine And a Capping Machine, it is necessary to compare the level of operating cost and comprehensively weigh the purchasing cost. The operating cost of the machine includes energy consumption, the number and quality of operators, the price and replacement frequency of spare parts and wearing parts, the cost of after-sales service engineers, the service life and depreciation of the equipment Rate, etc.

For more questions about Cosmetic Filling machines And Capping Machines, please consult Wenzhou Zungwan Intelligent Machine Co., Ltd. Our official website is https:// www.cnzpack.com/. Years of accumulated experience in the R&D and production industry will provide you with more product services and technical support!

The Tube Filling machine And Sealing machine, as its name implies, is a machine that can be filled and sealed. There are different models for different industries. The more commonly used industries are chemicals, food, etc. Next, let's take a look at the introduction of the Tube Filling machine And Sealing machine. Here are some answers.

Here is the content list:

l Basic information of Tube Filling machine And Sealing machine

l Application performance of Tube Filling machine And Sealing machine.

l The main characteristics of the Tube Filling machine And Sealing machine.

Basic information of Tube Filling machine And Sealing machine

Tube Filling machine And Sealing machine adopts closed and semi-closed filling pastes and liquids. The seal has no leakage. The filling weight and volume are consistent. Filling, sealing, and printing can be completed at one time. It is suitable for medicine, daily chemicals, and food. Chemical and other fields of product packaging. Such as: filling and sealing of materials such as piping, ointment, hair dye, toothpaste, shoe polish, adhesive, AB glue, epoxy glue, neoprene, and other materials. Tube Filling machine And Sealing machine is an ideal, practical, and economical filling equipment for pharmaceutical, daily chemical, fine chemical, and other industries.

Application performance of Tube Filling machine And Sealing machine.

First, the transmission part of the Tube Filling machine And Sealing machine is enclosed under the platform, which is safe, reliable, and pollution-free. Second, the filling and sealing part is installed in a semi-closed non-static outer frame visible cover above the platform, which is easy to observe, operate and maintain. PLC control, man-machine dialogue interface. The rotary table is driven by a cam, with fast speed and high precision. Third, in the inclined-hung tube warehouse, the upper tube mechanism is equipped with a vacuum adsorption device, to ensure that the automatic upper tube accurately enters the tube seat. The photoelectric benchmarking workstation uses high-precision probes, stepping motors, etc. To control the hose pattern in the correct position. Fourth, the filling nozzle of the Tube Filling Machine And Sealing machine is equipped with a material cut-off mechanism to ensure the filling quality. No tube no filling. Fifth, the tail sealing adopts internal heating at the end of the tube, and external cooling and cooling devices; the typing workstation automatically prints the word code on the position required by the process. Sixth, fault protection alarm, no tube alarm, door open shutdown, overload shutdown; counting, and quantitative shutdown.

The main characteristics of the Tube Filling machine And Sealing machine.

First, the Tube Filling machine And Sealing machine has a compact design, easy to operate and adjust. Second, the driving part is fully enclosed. Third. The Tube Filling Machine And Sealing machine is a pneumatic tube washing and feeding machine with an intelligent temperature control cooling system. Fourth, the 316L stainless steel contacts comply with GMP standards. Fifth, the Tube Filling machine And Sealing machine provides overload protection. Sixth, the safety interlock is closed when the door is opened. Seventh, the automated workflow from tube installation to finished product output. Eighth, photoelectric induction automatic orientation.

If you want to buy Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is http:// www.cnzpack.com/.

In our production and life, Capping Machine is also called a Capping Machine, Capping Machine, or Capping Machine, which is used for screwing and unscrewing the caps of plastic bottles and glass bottles (molded bottles or tube bottles). equipment. Capping Machine is highly intelligent capping equipment with advanced technology, unique design, and easy operation. During the entire capping process, workers only need to place the cap on the mouth of the bottle, and then the bottle is automatically sent to the capping wheel and automatically tightened to complete the capping operation. The Capping Machine evacuates the packaging bottle and then tightens it, which prolongs the storage time of the packaging, reduces the failure rate of the Capping Machine, and improves the packaging efficiency of the Capping Machine. So what are the matters needing attention when operating Capping Machine correctly? Let's take a look together next.

This is the content list:

l Capping Machine rolling wheel adjustment

l Capping Machine lock wheel adjustment

l Capping Machine cap lock

l Capping Machine height adjustment

Capping Machine rolling wheel adjustment

Place the Capping Machine bottle on the bracket and raise the bracket to the highest point. First, loosen the lock nut to adjust the rolling wheel so that the (sprung) edge of the two Capping Machine rolling wheels is at the threading of the bottle. Click on it, then loosen the lock nut, and then adjust the adjusting screw so that the edges of the two rolling wheels are in contact with the cover, and a little pressure is appropriate, and then tighten the nut.

Capping Machine lock wheel adjustment

Adjust the two Capping Machine locking wheels, first loosen the locking nuts, adjust the locking wheels so that the edges of the two locking wheels are in contact with the lower edge of the bottle cap, a little pressure is appropriate, and then tighten the nuts (Note: Adjust Capping Machine Should be from loose to tight, adjust while pulling the lock).

Capping Machine cap lock

Loosen the top screw, remove the Capping Machine gland head, and then remove the entire Capping Machine lock head, install the appropriate plastic lock head on the cone sleeve, and then adjust the lifting height of the bracket to meet the working requirements.

Capping Machine height adjustment

Start the Capping Machine to lower the bracket to the lowest point, then place the bottle on the bracket, loosen the brake nut, turn the adjusting screw to raise the bracket, and then adjust the appropriate distance between the cap of the Capping Machine and the capping head (generally All are adjusted in place at the factory).

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com.

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