They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.
Liquid Filling Machine is a kind of process machinery, its process characteristics are more obvious, for the design requirements provided by the customer as well as the functions, work efficiency and other aspects of good, then Liquid Filling Machine what are the design principles and considerations? Let's learn about it together.
This is the content list:
l The design principle of Liquid Filling Machine
l Precautions for Liquid Filling Machine
The design principle of Liquid Filling Machine
First, design the parameters of the Liquid Filling Machine and the material to be filled, and then also to understand the container to be filled, to understand the shape of the container and the characteristics of the container cap, according to these characteristics design the corresponding bottle Liquid Filling Machine.
Secondly, we should also know the functions to be achieved by the Liquid Filling Machine, the principle and method of Liquid Filling Machine filling, the whole process of Liquid Filling Machine filling should be carefully understood, and each link should be designed reasonably and appropriately to avoid affecting the effect of filling.
Liquid Filling Machine should also be based on the specific needs of enterprises, the use of functional principles of innovative design methods to design filling equipment to meet the production needs of enterprises, which will not only improve efficiency but also reduce the rate of damage and reduce the production costs of enterprises.
Precautions for Liquid Filling Machine
First, check the Liquid Filling Machine itself to determine if the ball valve in the filling machine is damaged or loose. If the internal ball valve of the Liquid Filling Machine is the cause, the solution is to replace the internal ball valve. If the internal ball valve of the Liquid Filling Machine is damaged, there is no way to repair it, only to replace it with a new one.
Check that the Liquid Filling Machine syringe assembly is clean. If it is not clean, it will cause an unclean blockage between the inner and outer tubes, so remove the Liquid Filling Machine syringe, clean it and disinfect and maintain it.
Check that the Liquid Filling Machine filler nozzle is complete. If the Liquid Filling Machine filling nozzle is damaged, the equipment will leak during operation. Replace broken filling nozzles and inspect other filling nozzles for use, deterioration, or corrosion, and replace them as soon as possible.
Check whether the O-ring is corroded or worn. If the O-ring is corroded or worn, it will also cause the Liquid Filling Machine to drip. Therefore, in this case, it is recommended to replace the O-ring.
Check the Liquid Filling Machine barrel position. Determine if the cylinder is in the cylinder center support position, and also check if the Liquid Filling Machine cylinder piston and piston rod are secure, and if they are loose, please lock them. If the cylinder failure position is changed, you need to reinstall the cylinder and confirm the correct position.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, which has made great achievements in Liquid Filling Machine and is loved by the consumers. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
With the continuous development of our production life, the emergence of Pharmaceutical Filler and Capper has brought great convenience to the industry. So what are the procedures and precautions for Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l The operation method of Pharmaceutical Filler and Capper
l Safety rules for the use of Pharmaceutical Filler and Capper
l Precautions for Pharmaceutical Filler and Capper
The operation method of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper installation precautions before use check, after the machine is installed, turn on the power, test runs the three-phase motor to ensure that the correct direction of operation, ensure that the pressure and flow of compressed air, check whether the motor, bearings, etc. need to be lubricated, no oil-free operation is strictly prohibited, normal before starting Pharmaceutical Filler and Capper. Filler And Capper at the same time, observe whether the fasteners of each part are loose, and only after the operation of each part is stable, can it be used normally. Check whether the function of the safety facilities of Pharmaceutical Filler and Capper is normal, check carefully whether there is water in all water tanks, whether the chainplate is stuck, whether there is debris on the conveyor belt, whether there are caps in the storage box, whether the water, power, and gas sources are connected before starting the machine. After all, conditions are ready, then close the main power QF, power indicator light, fault indicator, emergency stop indicator light is not on, then the start conditions are available, press the start button on the control box and the start switch at the filling, after the buzzer three warning, the whole machine starts running, take external washing, rinsing, filling fully automatic work mode, stop can be at the filling and control box press the stop button after the stop should turn off the main power.
Pharmaceutical Filler and Capper safety rules of use
1. No foreign objects (such as tools, rags, etc.) in Pharmaceutical Filler and Capper equipment.
2. Pharmaceutical Filler and Capper should not be allowed to have abnormal noise, if there is, it should be stopped immediately to check the reason.
3. All protective materials should be safe and reliable, it is strictly prohibited to wear clothing that may be hung by moving parts (such as scarves, bracelets, watches, etc.).
4. Long hair, should wear a hair cover.
5. Do not use water and other liquids to clean the electrical unit.
6. Cleaning should wear work clothes, gloves, glasses, etc., to prevent strong acid, strong alkali corrosion.
7. When Pharmaceutical Filler and Capper is running, someone must monitor it and do not approach the machine with tools or other objects.
8. Don't let the staff who are not related to the operation approach the installation of Pharmaceutical Filler and Capper.
Precautions for Pharmaceutical Filler and Capper
1、After unpacking Pharmaceutical Filler and Capper, first check whether the random technical information is complete and whether the machine is damaged in transportation, to solve the problem in time.
2、Install and adjust the feeding and discharging components according to the shape illustration in this manual.
3、Lubricate each lubrication point with new lubricant.
4、Turn the Pharmaceutical Filler and Capper by shaking the handle, check whether the Pharmaceutical Filler and Capper are running in the correct direction (facing the motor spindle in the counterclockwise direction), and the installation precautions of the Pharmaceutical Filler and Capper must be protected from grounding.
If you are interested in Pharmaceutical Filler and Capper, please contact us, our website is www.cnzpack.com.
The Tube Filling machine And Sealing machine, as its name implies, is a machine that can be filled and sealed. There are different models for different industries. The more commonly used industries are chemicals, food, etc. Next, let's take a look at the introduction of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
l Basic information of Tube Filling machine And Sealing machine
l Application performance of Tube Filling machine And Sealing machine.
l The main characteristics of the Tube Filling machine And Sealing machine.
Basic information of Tube Filling machine And Sealing machine
Tube Filling machine And Sealing machine adopts closed and semi-closed filling pastes and liquids. The seal has no leakage. The filling weight and volume are consistent. Filling, sealing, and printing can be completed at one time. It is suitable for medicine, daily chemicals, and food. Chemical and other fields of product packaging. Such as: filling and sealing of materials such as piping, ointment, hair dye, toothpaste, shoe polish, adhesive, AB glue, epoxy glue, neoprene, and other materials. Tube Filling machine And Sealing machine is an ideal, practical, and economical filling equipment for pharmaceutical, daily chemical, fine chemical, and other industries.
Application performance of Tube Filling machine And Sealing machine.
First, the transmission part of the Tube Filling machine And Sealing machine is enclosed under the platform, which is safe, reliable, and pollution-free. Second, the filling and sealing part is installed in a semi-closed non-static outer frame visible cover above the platform, which is easy to observe, operate and maintain. PLC control, man-machine dialogue interface. The rotary table is driven by a cam, with fast speed and high precision. Third, in the inclined-hung tube warehouse, the upper tube mechanism is equipped with a vacuum adsorption device, to ensure that the automatic upper tube accurately enters the tube seat. The photoelectric benchmarking workstation uses high-precision probes, stepping motors, etc. To control the hose pattern in the correct position. Fourth, the filling nozzle of the Tube Filling Machine And Sealing machine is equipped with a material cut-off mechanism to ensure the filling quality. No tube no filling. Fifth, the tail sealing adopts internal heating at the end of the tube, and external cooling and cooling devices; the typing workstation automatically prints the word code on the position required by the process. Sixth, fault protection alarm, no tube alarm, door open shutdown, overload shutdown; counting, and quantitative shutdown.
The main characteristics of the Tube Filling machine And Sealing machine.
First, the Tube Filling machine And Sealing machine has a compact design, easy to operate and adjust. Second, the driving part is fully enclosed. Third. The Tube Filling Machine And Sealing machine is a pneumatic tube washing and feeding machine with an intelligent temperature control cooling system. Fourth, the 316L stainless steel contacts comply with GMP standards. Fifth, the Tube Filling machine And Sealing machine provides overload protection. Sixth, the safety interlock is closed when the door is opened. Seventh, the automated workflow from tube installation to finished product output. Eighth, photoelectric induction automatic orientation.
If you want to buy Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is http:// www.cnzpack.com/.
Tube filling machine and sealing machine is advanced equipment for sealing plastic pipes and aluminum-plastic pipes. It uses the thermal shock effect of the plastic tube produced by the ultrasonic sealing transducer and quickly melts the adhesive. The tube Filling machine And the Sealing machine does not need to add any additives, even if the surface is contaminated, it will not affect the sealing effect. Next, let's take a look at the advantages and applications of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
Advantages of Tube Filling machine And Sealing machine.
Application field of Tube Filling machine And Sealing machine.
First, the servo motor controls the filling, and 8 nozzles are filled at the same time. Second, the Tube Filling Machine And the Sealing machine can achieve fast cleaning, fast adjustment, and step-less adjustment of the volume cylinder speed. The tube Filling machine And the Sealing machine is suitable for filling different specifications and different liquids. Third, the filling volume only needs to be adjusted once, each volume cylinder is fine-tuned, the filling accuracy is high and the consistency is good. The contact material part is 316L stainless steel and silicon rubber, which meets the GMP standard. Fourth, the filling piston-cylinder adopts imported geared motor step-less speed regulation, which is suitable for aqueous liquids and viscous liquids. Fifth, imported electromagnetic clutches and brakes eliminate inertia and high filling accuracy. Sixth, the man-machine interface communicates with the PLC. You can debug the device and change the type with simple settings on the screen. Seventh, bottling, positioning, filling, and discharging are all automatic. If the bottle is not in the correct position, the bottle is blocked, or the filling tube is not inserted into the bottle during filling, the equipment will automatically protect and continue to operate after troubleshooting.
Tube filling machine and sealing machine is mainly used to fill ointment or viscous fluid materials into aluminum tubes, plastic tubes, or composite tubes. Then seal the end of the tube. The Tube Filling machine And Sealing machine adopts a new type of stainless steel butterfly valve dosing pump and a screw fine adjustment device. In addition, the Tube Filling Machine And Sealing machine is widely used for filling, sealing, and batch number printing of aluminum tube packaging products in cosmetics, toothpaste, ointment, food, shoe polish, adhesives, etc. Tube Filling machines And Sealing machines can also be widely used in product packaging in medicine, daily chemical, food, chemical, and other industries. Such as ointment, adhesive, silica gel, AB glue, skin cream, hair dye, shoe polish, toothpaste, and other liquid or paste-like materials filling and sealing.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our company adheres to the corporate culture of "quality-oriented, customer first", and has always made unremitting efforts to become a professional Tube Filling machine And Sealing machine supplier in the industry.
Most Bag Packing Machines track and adjust various mechanical parameters through intelligent control instruments and menu-type software on the touch screen. The electronic display shows the length of the cut bag, the packaging speed, the net content of the filling, and the packaging output, etc., which can be understood at a glance. The standard color code tracking photoelectric system of the Bag Packing Machine can ensure the correct printing patterns of the packaged products. In addition, Bag Packing Machine can perform online status monitoring and fault diagnosis analysis of the working process. Once a problem occurs, Bag Packing Machine will automatically stop and display the cause and solution of the fault. So how do we maintain the Bag Packing Machine equipment in actual production? Let's take a look together next.
This is the content list:
l Maintenance after production
l Machine parts lubrication
l Care instructions
Maintenance after production
Every day after production, employees must clean the Bag Packing Machine before leaving get off work. First, the material barrels are cleaned in the warehouse, and the remaining materials on the tray are cleaned and kept clean. The remaining materials in other parts are cleaned up to prepare for the next use of the Bag Packing Machine.
Machine parts lubrication
The box part of the Bag Packing Machine is equipped with an oil gauge. The oil should be filled once before the Bag Packing Machine is turned on. It can be added in the middle according to the temperature rise and operating conditions of each bearing. The Bag Packing Machine worm gearbox must store oil for a long time. The oil level is high enough that the worm gear invades the oil. If it is used frequently, the oil must be replaced every three months. There is an oil plug at the bottom for draining oil. When refueling the Bag Packing Machine, do not let the oil spill out of the cup, let alone flow around the Bag Packing Machine and on the ground. Because oil is easy to pollute materials and affect product quality.
Check the parts of the Bag Packing Machine regularly, once a month, check whether the movable parts of the Bag Packing Machine worm gear, worm, lubricating block, bearings, and other moving parts are flexible and worn. If any defects are found, they should be repaired in time and should not be used reluctantly. The Bag Packing Machine should be used in a dry and clean room, and should not be used in places where the atmosphere contains acids and other gases that are corrosive to the body. When the Bag Packing Machine roller moves back and forth during work, please adjust the screws on the front bearing to the proper position. If the gear shaft of the Bag Packing Machine moves, please adjust the screws behind the bearing frame to the proper position, adjust the gap so that the bearing does not make a noise, turn the belt pulley by hand, and tighten properly. Too tight or too loose can make the Bag Packing Machine happen. The possibility of damage. If it is out of service for a long time, the Bag Packing Machine must be wiped and cleaned, and the smooth surface of the machine must be coated with anti-rust oil and covered with a cloth canopy.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that produces first-class Bag Packing Machine product quality and efficient and fast after-sales service, which has created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. If you are interested in Bag Packing Machine, you can contact us, our website is www.cnzpack.com.
Now Bag Packing Machine is the most popular packaging equipment in the market, and it is used in all walks of life. Now the ubiquitous refractory materials, coffee, salt, MSG, potato chips, etc. are packed in a variety of packaging, then What are the general characteristics of a Bag Packing Machine? Let's take a look together next.
This is the content list:
l Standardization and modularization of Bag Packing Machine structure design
l Bag Packing Machine packaging speed increases
l High-precision structure movement of Bag Packing Machine
l Bag Packing Machine control is intelligent and flexible
Standardization and modularization of Bag Packing Machine structure design
When using a Bag Packing Machine to complete the packaging of different materials, the modular design of the original model can be used to quickly change the specifications or convert to other packaging models in a short time. The Bag Packing Machine is not the metering system that provides enough space.
Bag Packing Machine packaging speed increases
At present, the single-line packaging speed of the small Bag Packing Machine is generally 30-120 bags/min. Compared with the manual, the packaging speed is greatly accelerated. The Bag Packing Machine is more helpful for enterprises to realize automatic packaging and save time and cost.
High-precision structure movement of Bag Packing Machine
Because Bag Packing Machine adopts various new technologies, such as high-precision mechanical control of various actions through servo motors, encoders and digital control (NC), power load control PLC, etc., the filling and metering accuracy of the Bag Packing Machine is reduced. The bag-making accuracy has been improved.
Bag Packing Machine control is intelligent and flexible
Most Bag Packing Machines track and adjust various mechanical parameters through intelligent control instruments and menu-type software on the touch screen. The Bag Packing Machine electronic display shows the length of the bag, the packing speed, the net content of the filling and the packing output, etc., which can be understood at a glance. The standard color code tracking photoelectric system can ensure the correct printing patterns of the packaged products. In addition, Bag Packing Machine can perform online status monitoring and fault diagnosis analysis of the working process. Once a problem occurs, Bag Packing Machine will automatically stop and display the cause and solution of the fault.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. The production of the Bag Packing Machine is strictly controlled. The company uses the characteristics of the Bag Packing Machine to improve it to meet the needs of consumers. If you are interested in Bag Packing Machine, you can contact us. Our website is www.cnzpack.com. We look forward to your coming and very much hope to cooperate with you.
Capping Machine operation, accuracy error, installation adjustment, equipment cleaning, maintenance, and other aspects are very simple and convenient. Capping Machine has been widely used in various industries such as daily chemical and grease, and can fill different high-viscosity fluids. So what are the working principles and structural characteristics of the Capping Machine? Let's take a look together next.
This is the content list:
l How Capping Machine works
l Structural characteristics of Capping Machine
How Capping Machine works
The Capping Machine adopts a new horizontal design, which is light and convenient and can automatically pump the material. For thicker slurry, a hopper can be added. When the Capping Machine is in the "auto" state, the Capping Machine will automatically perform continuous filling at a set speed. Capping Machines can be divided into three types: atmospheric filling machine, vacuum filling machine, and pressure filling machine.
Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system. Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system.
The principle of the Capping Machine is relatively easy to understand. The improved control system simplifies the structure of the machine. It can be seen from the operating conditions and control efficacy tests of the actual application that the automation level of the system has reached the design requirements. This reduces the labor intensity of the operator and makes the production line that needs filling production about 30% higher than before, so the probability of failure of the Capping Machine is significantly reduced.
Structural characteristics of Capping Machine
The design of the Capping Machine is very reasonable and appropriate, the remainder of the machine is very small, and the operation and use are very simple. The pneumatic parts inside the Capping Machine all use new pneumatic components. The piston and cylinder of the Capping Machine cylinder are made of polytetrafluoroethylene and stainless steel to meet the requirements of GMP testing. The filling quantity and filling speed of the Capping Machine can be adjusted at will, and the degree is relatively high.
The Capping Machine can be modified according to actual production needs. It can be transformed into a multi-head system, explosion-proof system, and overflow system. The Capping Machine is suitable for use in food, daily necessities, pesticides, and other industries, and has a broad application prospect.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. The company strictly controls the quality of the Capping Machine. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com. I look forward to your coming and hope to cooperate with you.