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This is the content list:
l Pharmaceutical Filler and Capper's PLC failure
l Pharmaceutical Filler and Capper's Magnetic Switch Failure
l Pharmaceutical Filler and Capper solenoid valve failure
Pharmaceutical Filler and Capper PLC Failure
If the point controls Pharmaceutical Filler and Capper, the fault phenomenon is that the motor runs after the signal start Pharmaceutical Filler and Capper, but the motor does not stop running after the stop signal is issued. And Capper only stops running when the PLC is powered down. If the point controls the solenoid valve. The fault phenomenon is that the solenoid valve coil is not energized, and the cylinder is not reset. If the PLC of Pharmaceutical Filler and Capper is hit with external force to make the sticking point separate, it can assist to determine the fault of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper's magnetic switch failure
Pharmaceutical Filler and Capper's magnetic switch is used to detecting the position of the cylinder and control the cylinder travel. The four cylinders of laminating, pushing, pressing, and fusing knife are interrelated, and the magnetic switch is used to detect and control their positions. Pharmaceutical Filler and Capper failure is mainly manifested as the subsequent cylinders do not move, because the cylinder speed of Pharmaceutical Filler and Capper is faster, which causes the magnetic switch cannot detect the signal. Such as pushing the package cylinder speed is too fast, after pushing the package reset, the pressure package and fusion knife cylinder do not move.
Solenoid valve failure of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper solenoid valve failure is mainly manifested as the cylinder does not move or does not reset, the reason is that Pharmaceutical Filler and Capper cylinder solenoid valve cannot change direction or tampering air. If the solenoid valve falters, the air pressure of Pharmaceutical Filler and Capper can't reach the working pressure because the inlet and outlet air paths are connected, and the knife beam doesn't rise to the place. the proximity switch of Pharmaceutical Filler and Capper knife beam protection doesn't work, and the precondition of full machine operation is not established. Pharmaceutical Filler and Capper does not operate, which is easily confused with an electrical fault. Solenoid valve air leakage sound, listen carefully to the source of sound and hand search for air leakage points, generally can easily identify the air leakage solenoid valve.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, with first-class product quality and efficient and fast after-sales service, forging the excellent products of "Central". Pharmaceutical Filler and Capper will undergo a lot of product testing before leaving the factory to reduce the probability of failure of Pharmaceutical Filler and Capper, and also provide customers with high-quality Pharmaceutical Filler and Capper warranty service. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.
The tube Filling machine And the Sealing machine are determined by multiple parameters. It is impossible to describe a Tube Filling machine And Sealing machine with any single parameter. Shaft power, blade displacement, pressure head, blade diameter, and filling speed are the five basic parameters that describe a Tube Filling Machine And Sealing machine. So, let's take a look at the principle of the Tube Filling machine And Sealing machine together. Here are some answers.
Here is the content list:
l Basic parameters.
l The shear rate of the fluid.
l Small slot and big slot.
Basic parameters.
The displacement of the blade is proportional to the flow rate of the blade itself, the first power of the blade speed, and the third power of the blade diameter. The shaft power consumed by the filling is proportional to the specific gravity of the fluid, the power standard of the blade itself, the third power of the speed, and the fifth power of the blade diameter. In the case of a certain power and blade form, the blade displacement and pressure head can be adjusted by changing the diameter of the blade and the matching of the speed. That is, the large diameter blade is equipped with a low-speed Tube Filling machine And a Sealing machine. High flow effect and low-pressure head, while the small diameter blade with high speed produces a higher pressure head and lower flow effect.
The shear rate of the fluid.
In the filling tank, the only way to make the micelles collide with each other is to provide a sufficient shear rate. According to the mechanism of the Tube Filling Machine And Sealing machine, it is because of the existence of fluid velocity difference that the fluid layers are mixed. Therefore, where the filling process always involves the fluid shear rate lhhaha620. Shear stress is a force that is the real cause of bubble dispersion and droplet breaking in filling applications. It must be pointed out that the shear rate at each point of the fluid in the entire stirred tank is not the same.
Small slot and big slot.
Experimental research shows that, as far as the blade area is concerned, no matter what type of blade, when the diameter of the blade is constant, the maximum shear rate and the average shear rate increase with the increase of the speed. However, when the rotation speed is constant, the relationship between the maximum shear rate and the average shear rate, and the diameter of the blade is related to the slurry type. When the rotation speed is constant, the maximum shear rate of the radial blade increases with the increase of the blade diameter, and the average shear rate has nothing to do with the diameter of the blade. These concepts about the shear rate of the blade area require special care in the design of the Tube Filling Machine And Sealing machine to reduce and enlarge. Because the small groove is compared with the large groove, the small groove Tube Filling Machine and Sealing machine often has the characteristics of high speed, small blade diameter, and low tip speed. The large groove Tube Filling Machine And Sealing machine often has the characteristics of low speed, large blade diameter, and high tip speed.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to the Tube Filling machine And Sealing machine, you can communicate with us on the website.
Pharmaceutical Filler and Capper have been used by more and more companies in the industry, and many operators have learned how to use Pharmaceutical Filler and Capper, but they do not know much about its properties and working principle, so when Pharmaceutical Filler and Capper malfunctions, there is no way to start. So what is the working principle of Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l Introduction of Pharmaceutical Filler and Capper
l Pharmaceutical Filler and Capper working principle
Introduction of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper is a machine for filling and sealing objects, which is a small product in the packaging machine and is divided into the semi-automatic filling machine and fully automatic filling line in terms of the degree of automation of Pharmaceutical Filler and Capper production. From the point of view of packaging materials can be divided into liquid filling machinery, paste filling machine, powder filling machine, granule filling machine. Recently, with the QS certification of food, many manufacturers have started to focus on the quality and packaging of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper working principle
For Pharmaceutical Filler and Capper to achieve the linkage effect, it is driven by transmission machinery, so that all parts can work in coordination. When Pharmaceutical Filler and Capper reaches a certain number of bottles, there is a special infrared sensor on the inlet track to receive the induction, which automatically catches the bottles behind and allows the bottles in front to be filled. After the bottles are filled, then let the bottles behind enter to fill the space, to realize no bottle without filling. When the bottles enter the position under the filling head, the other working sections stop and only the filling headworks, when the bottles leave, the Pharmaceutical Filler and Capper's head stops working, the track section works and the bottle stopper is released. The clean bottles coming out of the bottle washer are fed into the inlet spiral of Pharmaceutical Filler and Capper by the bottle feeding belt and sent to the bottle-holding cylinder on the rotary table through the bottle feeding star wheel and raised, the bottle mouth is guided by the centering device and pressed against the lower part of the filling valve to form a seal. After being evacuated, the backpressure gas (CO,) in the storage cylinder is rushed into the bottle, when the gas pressure in the bottle is equal to the gas pressure in the storage cylinder, the liquid valve opens under the action of the liquid valve spring, at this time, the object is automatically filled into the glass bottle along the bottle wall through the guidance of the umbrella type reflective ring on the return tube and is replaced into the storage cylinder through the return tube, when the object rises to a certain height and closes the return tube mouth. Automatically stop down the object. Then the liquid valve and gas valve are closed to drain the pressure gas in the neck part of the bottle to prevent the gushing of the object with gas when the glass bottle is descending so that the whole filling process is completed This is the main working principle of Pharmaceutical Filler and Capper, and the users can use it according to these Users can know clearly which part of the machine has problems and repair them according to these features of Pharmaceutical Filler and Capper.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, constantly researching and developing packaging machinery for various materials such as liquid, powder, cream/oil, fluid, and semi-fluid. Extensive tests are conducted before the Pharmaceutical Filler and Capper leave the factory to ensure the quality of products and maintain the healthy development of the Pharmaceutical Filler and Capper market. If you are interested in Pharmaceutical Filler and Capper, you can contact us at www.cnzpack.com. You are very welcome and we look forward to working with you.
Bottle Unscrambler is suitable for automatic unscramble of plastic round bottles, flat bottles, and tube-top bottles. Disordered bottles are poured into the bottle storage box. The bottles enter the filling machine conveyor line in an upright and orderly manner. The use of the Bottle Unscrambler equipment greatly reduces the labor intensity of the operators, and the equipment is stable and reliable with a high degree of automation. So, what is the structure of Bottle Unscrambler? Let's take a look together next.
This is the content list:
l The lifting mechanism of Bottle Unscrambler
l Bottle Unscrambler's unscrambler mechanism
l Bottle delivery mechanism of Bottle Unscrambler
l Bottle Unscrambler's bottle-out mechanism
The lifting mechanism of Bottle Unscrambler
Bottle Unscrambler has a stainless steel shell, stainless steel support feet, stainless steel large-capacity hopper, no bottle alarm and cap opening function, engineering plastic conveyor belt, which meets GMP requirements.
Bottle Unscrambler Bottle Unscrambler
Bottle Unscrambler adopts automatic quantitative feeding and turntable technology to maintain the dynamic balance of the number of bottles in the unscrambler tray to ensure stable and continuous bottle output. The Bottle Unscrambler enters the Bottle Unscrambler turntable by the lifting mechanism, and the turntable rotates at a high speed to sort out the bottles as required. Bottle Unscrambler web wheel removes irregular bottles.
Bottle delivery mechanism of Bottle Unscrambler
The bottle delivery mechanism of Bottle Unscrambler is a conveyor belt that meets GMP and FDA standards and requirements and uses flexible cushioning to facilitate bottle turnover. The structure of single-motor-driven double-belt pulleys ensures the same speed as the two clamping belts. The bottle-feeding mechanism of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides. The bottle delivery mechanism of Bottle Unscrambler sorts out the bottles through different bottle flippers.
Bottle Unscrambler's bottle-out mechanism
The Bottle Unscrambler's single-motor drive double-pulley structure ensures that the two clamping belts have the same speed. Adjustable clamping belt speed. When the clamping belt sends out the bottle, the speed of the Bottle Unscrambler is the same as that of the main conveyor belt. The Bottle Unscrambler does not invert the bottle. The conveyor belt conforms to GMP and FDA standards and requirements. It adopts flexible buffering and is convenient. The bottle is turned over.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our Bottle Unscrambler and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. Bottle Unscrambler is in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market needs are our eternal topic and our sincere commitment to customers. If you are interested in Bottle Unscrambler, you can contact us, our website is www.cnzpack.com. We look forward to your coming and hope to cooperate with you.
Bottle Unscrambler scientific maintenance and daily management institutionalization are very important. Scientific maintenance and the establishment of a daily management and use system have a very important role and significance for the actual use of mechanical products. It improves the standardization and performance of daily maintenance. It is more convenient for people to choose, especially it can be better suited to play the role of mechanical products in actual production. It is necessary to carry out reasonable maintenance and management of Bottle Unscrambler to improve the performance advantages of the product itself and let Bottle Unscrambler can help production in time during operation. So what are the precautions for Bottle Unscrambler? Let's take a look together next.
This is the content list:
l Things to do when installing Bottle Unscrambler
l Precautions when using Bottle Unscrambler
l Matters needing attention when cleaning the automatic Bottle Unscrambler
Things to do when installing Bottle Unscrambler
1. Before installing the Bottle Unscrambler, we need to check the Bottle Unscrambler thoroughly to see if the materials are complete and whether it is damaged. If you find a problem, please communicate with the manufacturer in time to solve it.
2. After checking the completion of the Bottle Unscrambler, follow the installation instructions to assemble the Bottle Unscrambler and adjust accordingly. Then add lubricating oil to the place that needs lubrication to ensure the flexibility of the Bottle Unscrambler.
3. After the test run Bottle Unscrambler, if it runs normally, it means that the installation of Bottle Unscrambler is completed.
Precautions when using Bottle Unscrambler
1. According to Bottle Unscrambler production conditions, choose to use a power supply that meets Bottle Unscrambler specifications.
2. To prevent electric shock, the Bottle Unscrambler must be well-grounded. Please equip the Bottle Unscrambler with a power socket with a ground wire.
3. After turning off the Bottle Unscrambler power switch, there is still strong voltage in some circuits in the electrical control of the machine. If the control circuit needs to be repaired, the power cord must be unplugged to avoid electric shock.
Matters needing attention when cleaning the automatic Bottle Unscrambler
1. If the company needs to disassemble and wash the Bottle Unscrambler, please do not turn off the air source and power supply.
2. Avoid electric shock to Bottle Unscrambler. When disassembling the Bottle Unscrambler, do not directly rinse the body with water, because the Bottle Unscrambler is equipped with electrical control components. If the components contact the water source, there is a risk of electric shock and may damage the Bottle Unscrambler components.
3. It is strictly forbidden to show the residues of the filled items on the Bottle Unscrambler, such as oil stains, paints, etc. The existence of these things will accelerate the corrosion of the Bottle Unscrambler and affect its service life. If any residual items are found, they should be cleaned up in time.
4. Lubricate the Bottle Unscrambler regularly, clean the Bottle Unscrambler every once in a while, and make a cleaning record for later review.
We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The production of Bottle Unscrambler is strictly controlled. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.
In our production and life, Capping Machine is also called a Capping Machine, Capping Machine, or Capping Machine, which is used for screwing and unscrewing the caps of plastic bottles and glass bottles (molded bottles or tube bottles). equipment. Capping Machine is highly intelligent capping equipment with advanced technology, unique design, and easy operation. During the entire capping process, workers only need to place the cap on the mouth of the bottle, and then the bottle is automatically sent to the capping wheel and automatically tightened to complete the capping operation. The Capping Machine evacuates the packaging bottle and then tightens it, which prolongs the storage time of the packaging, reduces the failure rate of the Capping Machine, and improves the packaging efficiency of the Capping Machine. So what are the matters needing attention when operating Capping Machine correctly? Let's take a look together next.
This is the content list:
l Capping Machine rolling wheel adjustment
l Capping Machine lock wheel adjustment
l Capping Machine cap lock
l Capping Machine height adjustment
Capping Machine rolling wheel adjustment
Place the Capping Machine bottle on the bracket and raise the bracket to the highest point. First, loosen the lock nut to adjust the rolling wheel so that the (sprung) edge of the two Capping Machine rolling wheels is at the threading of the bottle. Click on it, then loosen the lock nut, and then adjust the adjusting screw so that the edges of the two rolling wheels are in contact with the cover, and a little pressure is appropriate, and then tighten the nut.
Capping Machine lock wheel adjustment
Adjust the two Capping Machine locking wheels, first loosen the locking nuts, adjust the locking wheels so that the edges of the two locking wheels are in contact with the lower edge of the bottle cap, a little pressure is appropriate, and then tighten the nuts (Note: Adjust Capping Machine Should be from loose to tight, adjust while pulling the lock).
Capping Machine cap lock
Loosen the top screw, remove the Capping Machine gland head, and then remove the entire Capping Machine lock head, install the appropriate plastic lock head on the cone sleeve, and then adjust the lifting height of the bracket to meet the working requirements.
Capping Machine height adjustment
Start the Capping Machine to lower the bracket to the lowest point, then place the bottle on the bracket, loosen the brake nut, turn the adjusting screw to raise the bracket, and then adjust the appropriate distance between the cap of the Capping Machine and the capping head (generally All are adjusted in place at the factory).
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com.
Tube Filling machine And Sealing machine adopt the latest module circuit, stable working performance, high efficiency, and all components adopt famous brand products. Under the careful design of our company, various advanced Tube Filling Machine And Sealing machines have been produced. Mainly used for sealing toothpaste, cosmetics, medicine, food, industrial products, and various hoses. Next, let's take a look at the cleaning and maintenance of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
Tube Filling machine And Sealing machine cleaning.
Daily maintenance of Tube Filling machine And Sealing machine.
First, regularly clean the surface of the Tube Filling machine And Sealing machine, the bottom plate and the lower mold slide plate, grooves, the upper mold inner pressure plate, and the positioning rod. Second, grease should be added to the transmission parts of the lower mold slide plate, pressing rod bearing, eccentric wheel and guidepost, guide rail, and so on regularly to ensure the performance of the Tube Filling Machine And Sealing machine. Third, the method of cleaning the toothed knife: first plug the two drain holes of the lower mold with a cotton ball, pour boiling water into the groove of the lower mold, until it is full, then push the slide of the lower mold into place, and lower the upper mold. Press to the lowest point, let the toothed knife soak for a few minutes until it is clean, repeat several times.
First, check the equipment ground wire frequently to ensure reliable contact; clean the weighing platform frequently; check whether the pneumatic pipeline is leaking and whether the air pipe is broken. Second, change the lubricating oil of the reducer motor every year, check the tightness of the chain, and adjust the tension in time. Third, the sensor of the Tube Filling Machine And Sealing machine is a high-precision, high-sealing, and high-sensitivity device. Impact and overload are strictly prohibited, and no contact is allowed during the working process, and it is not allowed to be disassembled if it is not required for maintenance. Fourth, if it is not used for a long time, empty the material in the pipeline. Fifth, observe the moisture filter and oil mist device of the pneumatic combination two-piece before going to work every day. Sixth, during the production, we should always patrol and observe the mechanical parts to see if the rotation and lifting are normal if there is any abnormality, and if the screws are loose. Seventh, do a good job of cleaning and sanitation, keep the surface of the Tube Filling machine And Sealing machine clean, often remove the accumulation on the scale body, and pay attention to keeping the electric control cabinet clean.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can contact us. Our official website is https:// www.cnzpack.com/.
Capping Machine operation, accuracy error, installation adjustment, equipment cleaning, maintenance, and other aspects are very simple and convenient. Capping Machine has been widely used in various industries such as daily chemical and grease, and can fill different high-viscosity fluids. So what are the working principles and structural characteristics of the Capping Machine? Let's take a look together next.
This is the content list:
l How Capping Machine works
l Structural characteristics of Capping Machine
How Capping Machine works
The Capping Machine adopts a new horizontal design, which is light and convenient and can automatically pump the material. For thicker slurry, a hopper can be added. When the Capping Machine is in the "auto" state, the Capping Machine will automatically perform continuous filling at a set speed. Capping Machines can be divided into three types: atmospheric filling machine, vacuum filling machine, and pressure filling machine.
Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system. Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system.
The principle of the Capping Machine is relatively easy to understand. The improved control system simplifies the structure of the machine. It can be seen from the operating conditions and control efficacy tests of the actual application that the automation level of the system has reached the design requirements. This reduces the labor intensity of the operator and makes the production line that needs filling production about 30% higher than before, so the probability of failure of the Capping Machine is significantly reduced.
Structural characteristics of Capping Machine
The design of the Capping Machine is very reasonable and appropriate, the remainder of the machine is very small, and the operation and use are very simple. The pneumatic parts inside the Capping Machine all use new pneumatic components. The piston and cylinder of the Capping Machine cylinder are made of polytetrafluoroethylene and stainless steel to meet the requirements of GMP testing. The filling quantity and filling speed of the Capping Machine can be adjusted at will, and the degree is relatively high.
The Capping Machine can be modified according to actual production needs. It can be transformed into a multi-head system, explosion-proof system, and overflow system. The Capping Machine is suitable for use in food, daily necessities, pesticides, and other industries, and has a broad application prospect.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. The company strictly controls the quality of the Capping Machine. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com. I look forward to your coming and hope to cooperate with you.