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Liquid Filling Machine is a kind of process machinery, its process characteristics are more obvious, for the design requirements provided by the customer as well as the functions, work efficiency and other aspects of good, then Liquid Filling Machine what are the design principles and considerations? Let's learn about it together.
This is the content list:
l The design principle of Liquid Filling Machine
l Precautions for Liquid Filling Machine
The design principle of Liquid Filling Machine
First, design the parameters of the Liquid Filling Machine and the material to be filled, and then also to understand the container to be filled, to understand the shape of the container and the characteristics of the container cap, according to these characteristics design the corresponding bottle Liquid Filling Machine.
Secondly, we should also know the functions to be achieved by the Liquid Filling Machine, the principle and method of Liquid Filling Machine filling, the whole process of Liquid Filling Machine filling should be carefully understood, and each link should be designed reasonably and appropriately to avoid affecting the effect of filling.
Liquid Filling Machine should also be based on the specific needs of enterprises, the use of functional principles of innovative design methods to design filling equipment to meet the production needs of enterprises, which will not only improve efficiency but also reduce the rate of damage and reduce the production costs of enterprises.
Precautions for Liquid Filling Machine
First, check the Liquid Filling Machine itself to determine if the ball valve in the filling machine is damaged or loose. If the internal ball valve of the Liquid Filling Machine is the cause, the solution is to replace the internal ball valve. If the internal ball valve of the Liquid Filling Machine is damaged, there is no way to repair it, only to replace it with a new one.
Check that the Liquid Filling Machine syringe assembly is clean. If it is not clean, it will cause an unclean blockage between the inner and outer tubes, so remove the Liquid Filling Machine syringe, clean it and disinfect and maintain it.
Check that the Liquid Filling Machine filler nozzle is complete. If the Liquid Filling Machine filling nozzle is damaged, the equipment will leak during operation. Replace broken filling nozzles and inspect other filling nozzles for use, deterioration, or corrosion, and replace them as soon as possible.
Check whether the O-ring is corroded or worn. If the O-ring is corroded or worn, it will also cause the Liquid Filling Machine to drip. Therefore, in this case, it is recommended to replace the O-ring.
Check the Liquid Filling Machine barrel position. Determine if the cylinder is in the cylinder center support position, and also check if the Liquid Filling Machine cylinder piston and piston rod are secure, and if they are loose, please lock them. If the cylinder failure position is changed, you need to reinstall the cylinder and confirm the correct position.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, which has made great achievements in Liquid Filling Machine and is loved by the consumers. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
The Tube Filling machine And Sealing machine, as its name implies, is a machine that can be filled and sealed. There are different models for different industries. The more commonly used industries are chemicals, food, etc. Next, let's take a look at the introduction of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
l Basic information of Tube Filling machine And Sealing machine
l Application performance of Tube Filling machine And Sealing machine.
l The main characteristics of the Tube Filling machine And Sealing machine.
Basic information of Tube Filling machine And Sealing machine
Tube Filling machine And Sealing machine adopts closed and semi-closed filling pastes and liquids. The seal has no leakage. The filling weight and volume are consistent. Filling, sealing, and printing can be completed at one time. It is suitable for medicine, daily chemicals, and food. Chemical and other fields of product packaging. Such as: filling and sealing of materials such as piping, ointment, hair dye, toothpaste, shoe polish, adhesive, AB glue, epoxy glue, neoprene, and other materials. Tube Filling machine And Sealing machine is an ideal, practical, and economical filling equipment for pharmaceutical, daily chemical, fine chemical, and other industries.
Application performance of Tube Filling machine And Sealing machine.
First, the transmission part of the Tube Filling machine And Sealing machine is enclosed under the platform, which is safe, reliable, and pollution-free. Second, the filling and sealing part is installed in a semi-closed non-static outer frame visible cover above the platform, which is easy to observe, operate and maintain. PLC control, man-machine dialogue interface. The rotary table is driven by a cam, with fast speed and high precision. Third, in the inclined-hung tube warehouse, the upper tube mechanism is equipped with a vacuum adsorption device, to ensure that the automatic upper tube accurately enters the tube seat. The photoelectric benchmarking workstation uses high-precision probes, stepping motors, etc. To control the hose pattern in the correct position. Fourth, the filling nozzle of the Tube Filling Machine And Sealing machine is equipped with a material cut-off mechanism to ensure the filling quality. No tube no filling. Fifth, the tail sealing adopts internal heating at the end of the tube, and external cooling and cooling devices; the typing workstation automatically prints the word code on the position required by the process. Sixth, fault protection alarm, no tube alarm, door open shutdown, overload shutdown; counting, and quantitative shutdown.
The main characteristics of the Tube Filling machine And Sealing machine.
First, the Tube Filling machine And Sealing machine has a compact design, easy to operate and adjust. Second, the driving part is fully enclosed. Third. The Tube Filling Machine And Sealing machine is a pneumatic tube washing and feeding machine with an intelligent temperature control cooling system. Fourth, the 316L stainless steel contacts comply with GMP standards. Fifth, the Tube Filling machine And Sealing machine provides overload protection. Sixth, the safety interlock is closed when the door is opened. Seventh, the automated workflow from tube installation to finished product output. Eighth, photoelectric induction automatic orientation.
If you want to buy Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is http:// www.cnzpack.com/.
They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.
Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.
This is the content list:
l Capping Machine feeding half adjustment
l Matters needing attention in discharging
l Adjustment of the locking device
l Vibrator adjustment
Capping Machine feeding half adjustment
Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.
Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.
Matters needing attention in discharging
Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.
Adjustment of the locking device
Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.
Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.
Vibrator adjustment
The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.
Now Bag Packing Machine is the most popular packaging equipment in the market, and it is used in all walks of life. Now the ubiquitous refractory materials, coffee, salt, MSG, potato chips, etc. are packed in a variety of packaging, then What are the general characteristics of a Bag Packing Machine? Let's take a look together next.
This is the content list:
l Standardization and modularization of Bag Packing Machine structure design
l Bag Packing Machine packaging speed increases
l High-precision structure movement of Bag Packing Machine
l Bag Packing Machine control is intelligent and flexible
Standardization and modularization of Bag Packing Machine structure design
When using a Bag Packing Machine to complete the packaging of different materials, the modular design of the original model can be used to quickly change the specifications or convert to other packaging models in a short time. The Bag Packing Machine is not the metering system that provides enough space.
Bag Packing Machine packaging speed increases
At present, the single-line packaging speed of the small Bag Packing Machine is generally 30-120 bags/min. Compared with the manual, the packaging speed is greatly accelerated. The Bag Packing Machine is more helpful for enterprises to realize automatic packaging and save time and cost.
High-precision structure movement of Bag Packing Machine
Because Bag Packing Machine adopts various new technologies, such as high-precision mechanical control of various actions through servo motors, encoders and digital control (NC), power load control PLC, etc., the filling and metering accuracy of the Bag Packing Machine is reduced. The bag-making accuracy has been improved.
Bag Packing Machine control is intelligent and flexible
Most Bag Packing Machines track and adjust various mechanical parameters through intelligent control instruments and menu-type software on the touch screen. The Bag Packing Machine electronic display shows the length of the bag, the packing speed, the net content of the filling and the packing output, etc., which can be understood at a glance. The standard color code tracking photoelectric system can ensure the correct printing patterns of the packaged products. In addition, Bag Packing Machine can perform online status monitoring and fault diagnosis analysis of the working process. Once a problem occurs, Bag Packing Machine will automatically stop and display the cause and solution of the fault.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. The production of the Bag Packing Machine is strictly controlled. The company uses the characteristics of the Bag Packing Machine to improve it to meet the needs of consumers. If you are interested in Bag Packing Machine, you can contact us. Our website is www.cnzpack.com. We look forward to your coming and very much hope to cooperate with you.
Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.
So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.
With the continuous development of our production life, the emergence of Pharmaceutical Filler and Capper has brought great convenience to the industry. So what are the procedures and precautions for Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l The operation method of Pharmaceutical Filler and Capper
l Safety rules for the use of Pharmaceutical Filler and Capper
l Precautions for Pharmaceutical Filler and Capper
The operation method of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper installation precautions before use check, after the machine is installed, turn on the power, test runs the three-phase motor to ensure that the correct direction of operation, ensure that the pressure and flow of compressed air, check whether the motor, bearings, etc. need to be lubricated, no oil-free operation is strictly prohibited, normal before starting Pharmaceutical Filler and Capper. Filler And Capper at the same time, observe whether the fasteners of each part are loose, and only after the operation of each part is stable, can it be used normally. Check whether the function of the safety facilities of Pharmaceutical Filler and Capper is normal, check carefully whether there is water in all water tanks, whether the chainplate is stuck, whether there is debris on the conveyor belt, whether there are caps in the storage box, whether the water, power, and gas sources are connected before starting the machine. After all, conditions are ready, then close the main power QF, power indicator light, fault indicator, emergency stop indicator light is not on, then the start conditions are available, press the start button on the control box and the start switch at the filling, after the buzzer three warning, the whole machine starts running, take external washing, rinsing, filling fully automatic work mode, stop can be at the filling and control box press the stop button after the stop should turn off the main power.
Pharmaceutical Filler and Capper safety rules of use
1. No foreign objects (such as tools, rags, etc.) in Pharmaceutical Filler and Capper equipment.
2. Pharmaceutical Filler and Capper should not be allowed to have abnormal noise, if there is, it should be stopped immediately to check the reason.
3. All protective materials should be safe and reliable, it is strictly prohibited to wear clothing that may be hung by moving parts (such as scarves, bracelets, watches, etc.).
4. Long hair, should wear a hair cover.
5. Do not use water and other liquids to clean the electrical unit.
6. Cleaning should wear work clothes, gloves, glasses, etc., to prevent strong acid, strong alkali corrosion.
7. When Pharmaceutical Filler and Capper is running, someone must monitor it and do not approach the machine with tools or other objects.
8. Don't let the staff who are not related to the operation approach the installation of Pharmaceutical Filler and Capper.
Precautions for Pharmaceutical Filler and Capper
1、After unpacking Pharmaceutical Filler and Capper, first check whether the random technical information is complete and whether the machine is damaged in transportation, to solve the problem in time.
2、Install and adjust the feeding and discharging components according to the shape illustration in this manual.
3、Lubricate each lubrication point with new lubricant.
4、Turn the Pharmaceutical Filler and Capper by shaking the handle, check whether the Pharmaceutical Filler and Capper are running in the correct direction (facing the motor spindle in the counterclockwise direction), and the installation precautions of the Pharmaceutical Filler and Capper must be protected from grounding.
If you are interested in Pharmaceutical Filler and Capper, please contact us, our website is www.cnzpack.com.