Liquid Filling Machine is a kind of process machinery, its process characteristics are more obvious, for the design requirements provided by the customer as well as the functions, work efficiency and other aspects of good, then Liquid Filling Machine what are the design principles and considerations? Let's learn about it together.
This is the content list:
l The design principle of Liquid Filling Machine
l Precautions for Liquid Filling Machine
The design principle of Liquid Filling Machine
First, design the parameters of the Liquid Filling Machine and the material to be filled, and then also to understand the container to be filled, to understand the shape of the container and the characteristics of the container cap, according to these characteristics design the corresponding bottle Liquid Filling Machine.
Secondly, we should also know the functions to be achieved by the Liquid Filling Machine, the principle and method of Liquid Filling Machine filling, the whole process of Liquid Filling Machine filling should be carefully understood, and each link should be designed reasonably and appropriately to avoid affecting the effect of filling.
Liquid Filling Machine should also be based on the specific needs of enterprises, the use of functional principles of innovative design methods to design filling equipment to meet the production needs of enterprises, which will not only improve efficiency but also reduce the rate of damage and reduce the production costs of enterprises.
Precautions for Liquid Filling Machine
First, check the Liquid Filling Machine itself to determine if the ball valve in the filling machine is damaged or loose. If the internal ball valve of the Liquid Filling Machine is the cause, the solution is to replace the internal ball valve. If the internal ball valve of the Liquid Filling Machine is damaged, there is no way to repair it, only to replace it with a new one.
Check that the Liquid Filling Machine syringe assembly is clean. If it is not clean, it will cause an unclean blockage between the inner and outer tubes, so remove the Liquid Filling Machine syringe, clean it and disinfect and maintain it.
Check that the Liquid Filling Machine filler nozzle is complete. If the Liquid Filling Machine filling nozzle is damaged, the equipment will leak during operation. Replace broken filling nozzles and inspect other filling nozzles for use, deterioration, or corrosion, and replace them as soon as possible.
Check whether the O-ring is corroded or worn. If the O-ring is corroded or worn, it will also cause the Liquid Filling Machine to drip. Therefore, in this case, it is recommended to replace the O-ring.
Check the Liquid Filling Machine barrel position. Determine if the cylinder is in the cylinder center support position, and also check if the Liquid Filling Machine cylinder piston and piston rod are secure, and if they are loose, please lock them. If the cylinder failure position is changed, you need to reinstall the cylinder and confirm the correct position.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, which has made great achievements in Liquid Filling Machine and is loved by the consumers. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
As people are enjoying life more and more now, most of the manual labor has been replaced. It is machine consumption. Mechanized operations not only restrict our hands, but more importantly, machine consumption is more efficient than our manual work. It is not only a little bit higher but also more hygiene, which has many benefits. Cartoning Machine is one such automated equipment. So, what are the feed inlets and characteristics of the Cartoning Machine? Let's go take a look next.
This is the content list:
l The feed inlet of the Cartoning Machine
l Features of Cartoning Machine
The feed inlet of the Cartoning Machine
Cartoning Machine feed is generally divided into three entrances: manual entrance, medicine bottle entrance, and machine package box entrance. The entire process of the Cartoning Machine from the machine package box feeding to the final packaging molding can be roughly divided into four stages: the carton is fixed by a guide rail and a push plate is used to open the carton. At the same time, there will be two cards that can move forward. The position is raised from below, jamming the sides of the carton from front to back, so that the box opens at a right angle and moves forward to the loading area.
After filling in the Cartoning Machine loading area, the mechanism of the machine folds the ears into the left and right guide rails and then performs the lid closing action. The front mechanism of the Cartoning Machine will first bend the tongue of the carton, and then a push plate pushes the lid to bend so that the tongue is inserted into the box and the lock is fastened. The closing action of the Cartoning Machine is critical, and the quality of the completion has a lot to do with the structure of the carton and the accuracy of the machine adjustment.
Features of the cartooning machine
1. Cartoning Machine has a low cost. Cartoning Machines can continue to work 24 hours a day. As long as the regular maintenance work is done, it can continue to produce as much as possible, and the production line only needs one or two people to take care of it, which effectively saves labor costs. Moreover, since the work of the Cartoning Machine is mass production, the products produced are more up to the standard with small differences. In addition to the high labor costs and individual differences in products, manual packaging is also affected by the emotions of workers.
2. Cartoning Machine has high production efficiency. The Cartoning Machine takes a fixed amount of time to complete a piece of cartooning work. In a fixed period, the total amount of products that can be completed is also fixed, and it will not be fluctuating. For enterprises, it is easier to calculate and control the cost. In addition, the Cartoning Machine has a fixed time to complete a piece of boxing work, and its efficiency is relatively improved. It can reduce the pressure on the staff in related positions, better manage, make the work orderly, and create more profits for the enterprise. many.
3. The Cartoning Machine has a high safety factor. Manual cartooning is unavoidable for negligence and fatigue, and accidents are prone to work accidents. The Cartoning Machine is used throughout the machine, with high accuracy of repeated operations, good stability, and strong safety. It can effectively prevent injuries to workers. Contribute to the safe and civilized production of enterprises.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It has a lot of experience in the production of cartooning machines. A large number of tests have been carried out before the Cartoning Machine leaves the factory to ensure the quality of the Cartoning Machine. If you are interested, you can contact us, our website is www.cnzpack.com.
Pharmaceutical Filler and Capper, whether semi-automatic or fully automatic, will encounter more or less in the process of using different places of failure, in the face of Pharmaceutical Filler and Capper's special parts of the failure, how do we find the problem as soon as possible and solve it? Let's take a look at it.
This is the content list:
l Pharmaceutical Filler and Capper's PLC failure
l Pharmaceutical Filler and Capper's Magnetic Switch Failure
l Pharmaceutical Filler and Capper solenoid valve failure
Pharmaceutical Filler and Capper PLC Failure
If the point controls Pharmaceutical Filler and Capper, the fault phenomenon is that the motor runs after the signal start Pharmaceutical Filler and Capper, but the motor does not stop running after the stop signal is issued. And Capper only stops running when the PLC is powered down. If the point controls the solenoid valve. The fault phenomenon is that the solenoid valve coil is not energized, and the cylinder is not reset. If the PLC of Pharmaceutical Filler and Capper is hit with external force to make the sticking point separate, it can assist to determine the fault of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper's magnetic switch failure
Pharmaceutical Filler and Capper's magnetic switch is used to detecting the position of the cylinder and control the cylinder travel. The four cylinders of laminating, pushing, pressing, and fusing knife are interrelated, and the magnetic switch is used to detect and control their positions. Pharmaceutical Filler and Capper failure is mainly manifested as the subsequent cylinders do not move, because the cylinder speed of Pharmaceutical Filler and Capper is faster, which causes the magnetic switch cannot detect the signal. Such as pushing the package cylinder speed is too fast, after pushing the package reset, the pressure package and fusion knife cylinder do not move.
Solenoid valve failure of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper solenoid valve failure is mainly manifested as the cylinder does not move or does not reset, the reason is that Pharmaceutical Filler and Capper cylinder solenoid valve cannot change direction or tampering air. If the solenoid valve falters, the air pressure of Pharmaceutical Filler and Capper can't reach the working pressure because the inlet and outlet air paths are connected, and the knife beam doesn't rise to the place. the proximity switch of Pharmaceutical Filler and Capper knife beam protection doesn't work, and the precondition of full machine operation is not established. Pharmaceutical Filler and Capper does not operate, which is easily confused with an electrical fault. Solenoid valve air leakage sound, listen carefully to the source of sound and hand search for air leakage points, generally can easily identify the air leakage solenoid valve.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, with first-class product quality and efficient and fast after-sales service, forging the excellent products of "Central". Pharmaceutical Filler and Capper will undergo a lot of product testing before leaving the factory to reduce the probability of failure of Pharmaceutical Filler and Capper, and also provide customers with high-quality Pharmaceutical Filler and Capper warranty service. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.
Liquid Filling Machine is specially designed for filling easy-to-open bottles. It has a reasonable design, simple structure, easy operation, and a mechanical bottle stop filling device. So what is the working principle of a Liquid Filling Machine? Let's take a look together next.
This is the content list:
l Transmission principle of Liquid Filling Machine
l The principle of the filling part of the Liquid Filling Machine
l Liquid Filling Machine's capping system
l The capping head of the Liquid Filling Machine
l The Liquid Filling Machine's tracking and filling mechanism
The Liquid Filling Machine transmits the power to the worm gear shaft of the reducer through the belt pulley, and then the worm gear shaft transmits the power to the paddlewheel shaft, the filling part, and the capping head through each gear. the filling part, the capping head, and each paddle wheel of the Liquid Filling Machine move synchronously, and the power is transmitted to the bottle feeding paddle wheel device through the bevel gear.
The liquid bottle of the Liquid Filling Machine is sent to the transition pulley by the large bottle inlet paddlewheel and then sent to the synchronous belt by the transition pulley. The bottle is dragged forward at a uniform speed by the inserts on the synchronous belt, and the filling needle of the Liquid Filling Machine is inserted into the bottle mouth under the control of the tracking mechanism and runs forward synchronously with the bottle to achieve tracking and filling. The diving needle rises with the liquid level to play the role of defoaming.
The cap supply system of the Liquid Filling Machine is composed of a cap delivery track, cap handling head, and cap-wearing mechanism. The lid management head adopts the principle of electromagnetic spiral oscillation to line up the messy lids and enter the lid delivery track through the reversing twist channel. When the Liquid Filling Machine passes through the lid-wearing mechanism, the bottle hangs on to the lid and passes through the pressure plate to make the lid wear correctly.
After the liquid bottle of Liquid Filling Machine enters the cap rolling head turntable with the cap on, the three rolling knives which have been opened will turn forward with the Liquid Filling Machine turntable with the bottle as the center and press the cap under the control of the cam, then the three rolling knives will roll towards the cap at the same time under the action of the cone sleeve, and after rolling, they will leave the cap at the same time and return to the original position.
The Liquid Filling Machine drives the gear and rack to move, thus driving the filling needle to do the reciprocating movement. By adjusting the relative position of the Liquid Filling Machine's syringe holder and mounting frame, the filling needle can be accurately inserted into the middle of the bottle opening.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, and so far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive for the first, with enthusiasm and a new attitude to provide more perfect service for new and old customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com
After the Labeling machine sensor sends a signal that the labeling object is ready to be labeled, the drive wheel on the Labeling machine turns up. As the rolled label is in a tight state on the equipment, when the Labeling machine backing paper is tightly attached to the peeling plate and changes direction, the Labeling machine label is forced to disengage due to the rigidity of its material and is ready to be labeled. At this time, the labeling object is located just below the label, under the action of the labeling wheel, to achieve synchronous labeling. After the Labeling machine has finished labeling, the sensor under the roll label sends a stop signal, the drive wheel comes to a standstill, and a labeling cycle end. No matter which type of Labeling machine, the labeling process is roughly the same. The difference is that the installation position of the Labeling machine is different, the labeling object is conveyed differently and positioned differently, and the form of the labeling roller of the Labeling machine is also different. So, what are the Labeling machine's requirements for labels? Let's look at it together next.
This is the content list:
l Surface material
l Release force
l At the end of the paper
l Processing quality
Labeling machine label stiffness is the key to labeling, so the Labeling machine surface material is required to have a certain strength and hardness. Labeling machine label stiffness and the thickness of the material and the area of the label, so the Labeling machine in the use of soft film material should be appropriate to increase its thickness, generally controlled at 100μm or more. Labeling machine thin paper materials, such as 60 ~ 70g/m2 labeling paper, are generally not suitable for the production of large labels, but suitable for processing into small labels, such as price tags used on the price tag. Labeling machine label stiffness is not good, it will cause labeling out of the label, or label and backing paper reward so that the automatic labeling failure.
Labeling machine peel-off force is the force at which the label is separated from the backing paper by the Labeling machine. The Labeling machine release force is related to the type and thickness of the adhesive, the silicone coating on the surface of the backing paper, and the ambient temperature at the time of labeling. If the Labeling machine release force is too small, the label will easily fall off (leave the backing paper) during the conveying process. The Labeling machine's release force is too large, the label will be difficult to detach from the backing paper, and it will not be able to produce labels. The Labeling machine should be integrated control of the technical indicators so that the release force is maintained within a reasonable range.
At the end of the paper
Is also an important indicator to control automatic labeling. The requirements of the Labeling machine base paper surface silicon-coated evenly, the Labeling machine peeling force is consistent. Uniform thickness and good tensile strength ensure that the Labeling machine will not break when labeling. Uniform thickness and good light transmission of the Labeling machine ensure that the sensor can correctly identify the location of the label.
Requires that both sides of the Labeling machine backing paper after slitting should be flat and free of fracture to avoid the backing paper from breaking when the tension changes. Labeling machine die-cutting, to avoid cutting through the backing paper or damage to the silicone layer. If the Labeling machine backing paper and silicone coated layer are destroyed, the Labeling machine backing paper will break easily or the glue in the label will penetrate the backing paper. In addition, the static electricity in the web label must be eliminated before Labeling machine labeling, because static electricity will lead to Labeling machine labeling failure or labeling inaccuracy.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. Before the Labeling machine leaves the factory, it will conduct a large number of tests on the Labeling machine to maintain the healthy development of the Labeling machine market. If you are interested in the Labeling machine, you can contact us, our website is www.cnzpack.com.
Celebrate the 10th anniversary of ZUNGWAN intelligent machine
——A letter from ZUNGWAN machine to you
Hello, partners, customers and friends of ZUNGWAN machine!
April 12 is the 10th anniversary of the establishment of ZUNGWAN intelligent machine. I'm 10 years old. From April 12, 2011 when I officially got my birth certificate (business license) to today, I've accompanied my close partners and colleagues through 10 spring, summer, autumn and winter, 10 special birthdays, and cooperated with more than 200 large, medium and small enterprises, companies and factories at home and abroad, It has sold more than 2000 automatic filling and sealing machines, more than 1000 automatic filling and capping machines, more than 3000 semi-automatic filling machines and more than 500 filling and packaging production lines.
My name is Wenzhou ZUNGWAN Intelligent Machine Co., Ltd. now has more than 50 employees. I am a well-known brand enterprise specializing in the R & D, production and sales of hose filling and sealing machine, aluminum tube filling and folding machine, various material filling and capping machine, full-automatic linear filling machine, capping machine, labeling machine, water cream filling and capping machine and other related packaging machinery and equipment supporting products, It has a complete and scientific quality management system. The enterprise integrity, company strength and product quality of ZUNGWAN Intelligent Machine have won the full support, trust and recognition of customers and friends at home and abroad.
Since the establishment of the company in 2011, our main sales and production staff have worked in the packaging machinery industry for more than 5 years. They have rich experience in R & D, production, sales and after-sales of cosmetics, skin care products and drug packaging production equipment. After successfully completing hundreds of enterprise order projects, Further promote our strategic sales of machinery and improve after-sales tracking service. In the next development period of the enterprise, it will participate more in the cooperation with famous brand companies, have a close relationship with cosmetics, skin care products, drugs and food enterprises, and create new brilliance in central machinery design, innovation and breakthrough with more like-minded people.
By combining the production technical strength of both supply and demand sides and using advanced machine professional knowledge, since 2011, we have been engaged in the sales of packaging machinery industry for more than 15 years. The chief engineer of filling and sealing machine production workshop, Potter and director Wu, who has been engaged in quality control for more than 20 years, have combined their own electronic pneumatic professional knowledge and years of technical training to launch various filling and sealing machines and filling capping machines, Plastic molding filling and sealing machine filling and sealing machine, fully meet the production requirements of customers and help customers create benefits; Time and again improve the service life of products and the simplicity of operation, so that the equipment I make is favored by enterprises, companies and factories at home and abroad.
I adhere to the enterprise oriented ideology and policy of "customer-oriented and product-based", so as to realize the integration of industrial chain, provide customers with multiple production engineering schemes, and provide packaging machinery and equipment with stable performance, excellent quality and reasonable price and immediate and thoughtful after-sales service, so as to solve actual production problems for customers with the most sincere attitude, Avoid unnecessary waste of expenses caused by enterprises. Strive to meet customers' purchase intention of value for money and value for money.
Nowadays, the number and types of Cosmetic Filling machines And Capping Machines on the market are very large. Customers who use the Cosmetic Filling Machine And Capping machine for the first time will inevitably be a little confused when purchasing this equipment and don't know how to buy a cost-effective Cosmetic Filling machine And Capping machine suitable for their factory. Next, let's take a look at how to choose a Cosmetic Filling machine And a Capping Machine. Here are some answers.
l Here is the content list:
l Four purchasing principles for Cosmetic Filling Machine And Capping Machine.
l Precautions for purchasing Cosmetic Filling machine And Capping machine.
Four purchasing principles for Cosmetic Filling Machine And Capping Machine.
First, high-cost performance is the first principle. At present, the quality of the domestically produced Cosmetic Filling Machine And the Capping machine has been greatly improved than before, and it keeps pace with the imported machines. Second, choose as far as possible the famous brand Cosmetic Filling machine And Capping machine company with a long history, and the quality is guaranteed. If you purchase a low-quality Cosmetic Filling Machine And Capping machine, the amount of packaging film that will be wasted over time in daily production is not a small number. Third, if there is an on-site inspection, we must pay attention to the big aspects, but also the small details. The details often determine the quality of the whole machine. Fourth, in terms of after-sales service, we must have a good reputation and prompt after-sales service. For example, in beverage companies, summer is the peak season for production. If there is a problem with the machine during the production process that cannot be solved immediately, there will be a great loss. Wenzhou Zungwan Intelligent Machine Co., Ltd.'s after-sales service is super timely.
Precautions for purchasing Cosmetic Filling machine And Capping machine.
See whether the Cosmetic Filling machine And the Capping machine can meet a variety of bottle types. Many companies will choose to produce products with different packaging specifications and materials. In this case, bottle compatibility is very important. Because the investment in purchasing multiple types of equipment is too large, purchasing a Cosmetic Filling machine And a Capping Machine that can be used in one machine can effectively reduce the investment cost of the equipment.
Purchasing Cosmetic Filling Machine And Capping Machine is a one-time expense, while after-sales service is a daily expense. Many companies care about how much they spend on equipment when purchasing, and they rarely discuss and estimate the cost of after-sales service. This is a common omission in equipment procurement by many companies. When purchasing Cosmetic Filling Machine And a Capping Machine, it is necessary to compare the level of operating cost and comprehensively weigh the purchasing cost. The operating cost of the machine includes energy consumption, the number and quality of operators, the price and replacement frequency of spare parts and wearing parts, the cost of after-sales service engineers, the service life and depreciation of the equipment Rate, etc.
For more questions about Cosmetic Filling machines And Capping Machines, please consult Wenzhou Zungwan Intelligent Machine Co., Ltd. Our official website is https:// www.cnzpack.com/. Years of accumulated experience in the R&D and production industry will provide you with more product services and technical support!
With the continuous development of our production life, the emergence of Pharmaceutical Filler and Capper has brought great convenience to the industry. So what are the procedures and precautions for Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l The operation method of Pharmaceutical Filler and Capper
l Safety rules for the use of Pharmaceutical Filler and Capper
l Precautions for Pharmaceutical Filler and Capper
The operation method of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper installation precautions before use check, after the machine is installed, turn on the power, test runs the three-phase motor to ensure that the correct direction of operation, ensure that the pressure and flow of compressed air, check whether the motor, bearings, etc. need to be lubricated, no oil-free operation is strictly prohibited, normal before starting Pharmaceutical Filler and Capper. Filler And Capper at the same time, observe whether the fasteners of each part are loose, and only after the operation of each part is stable, can it be used normally. Check whether the function of the safety facilities of Pharmaceutical Filler and Capper is normal, check carefully whether there is water in all water tanks, whether the chainplate is stuck, whether there is debris on the conveyor belt, whether there are caps in the storage box, whether the water, power, and gas sources are connected before starting the machine. After all, conditions are ready, then close the main power QF, power indicator light, fault indicator, emergency stop indicator light is not on, then the start conditions are available, press the start button on the control box and the start switch at the filling, after the buzzer three warning, the whole machine starts running, take external washing, rinsing, filling fully automatic work mode, stop can be at the filling and control box press the stop button after the stop should turn off the main power.
Pharmaceutical Filler and Capper safety rules of use
1. No foreign objects (such as tools, rags, etc.) in Pharmaceutical Filler and Capper equipment.
2. Pharmaceutical Filler and Capper should not be allowed to have abnormal noise, if there is, it should be stopped immediately to check the reason.
3. All protective materials should be safe and reliable, it is strictly prohibited to wear clothing that may be hung by moving parts (such as scarves, bracelets, watches, etc.).
4. Long hair, should wear a hair cover.
5. Do not use water and other liquids to clean the electrical unit.
6. Cleaning should wear work clothes, gloves, glasses, etc., to prevent strong acid, strong alkali corrosion.
7. When Pharmaceutical Filler and Capper is running, someone must monitor it and do not approach the machine with tools or other objects.
8. Don't let the staff who are not related to the operation approach the installation of Pharmaceutical Filler and Capper.
Precautions for Pharmaceutical Filler and Capper
1、After unpacking Pharmaceutical Filler and Capper, first check whether the random technical information is complete and whether the machine is damaged in transportation, to solve the problem in time.
2、Install and adjust the feeding and discharging components according to the shape illustration in this manual.
3、Lubricate each lubrication point with new lubricant.
4、Turn the Pharmaceutical Filler and Capper by shaking the handle, check whether the Pharmaceutical Filler and Capper are running in the correct direction (facing the motor spindle in the counterclockwise direction), and the installation precautions of the Pharmaceutical Filler and Capper must be protected from grounding.
If you are interested in Pharmaceutical Filler and Capper, please contact us, our website is www.cnzpack.com.