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After we purchase Pharmaceutical Filler and Capper, we need to install and debug Pharmaceutical Filler and Capper. Let's take a look at it together next.

This is the content list:

l Installation of Pharmaceutical Filler and Capper

l Commissioning of Pharmaceutical Filler and Capper

l Maintenance of Pharmaceutical Filler and Capper

Installation of Pharmaceutical Filler and Capper

According to different models and specifications of Pharmaceutical Filler and Capper, refer to the random manual for installation.

For small-sized Pharmaceutical Filler and Capper, it is not required to build the foundation, just install it on the flat workshop floor, make a good horizontal reference, adjust the elevation of incoming and outgoing chain belt according to the layout diagram, and adjust the legs to make the load of the whole machine evenly distributed.

For large-sized Pharmaceutical Filler and Capper, it is necessary to build a solid installation foundation as required. When installing, the horizontal benchmark should be played, especially when it is connected with the capping machine, the two parts of the incoming and outgoing bottle belts must be at the same horizontal benchmark.

To ensure the smooth bottle delivery of Pharmaceutical Filler and Capper, the inlet pallet under the inlet star wheel should be 0.5mm higher than the surface of the bottle tray, and the outlet pallet under the middle star wheel should be 0.5mm lower than the surface of the bottle tray. The running is free and there should be no jamming interference. The horizontal part of the liquid inlet pipe should have a certain slope to facilitate emptying and air discharge. Make sure the bearing load of Pharmaceutical Filler and Capper's legs is even. Matching equipment with the host, such as gas-liquid control box, vacuum pump system and electric control box, etc. are generally installed separately.

Commissioning of Pharmaceutical Filler and Capper

After confirming the installation of Pharmaceutical Filler and Capper is completed, the commissioning of Pharmaceutical Filler and Capper can be carried out step by step as follows. Replace suitable accessories according to the bottle type filled by Pharmaceutical Filler and Capper, and adjust the parts, including the inlet screw, guide bar spacing, side guard safety switch, star-shaped paddle wheel, reservoir, and capping head height adjustment, etc. Thoroughly clean the Pharmaceutical Filler and Capper reservoir, liquid piping, and gas piping to ensure that there is no foreign material. Make a hydraulic test on the storage tank and pipeline at the same time. Check carefully whether the wiring of the Pharmaceutical Filler and Capper control box is correct, and turn on the main switch only after the equipment is turned manually without jamming. Start the equipment in a pointing way to check if there is any abnormality. Start the Pharmaceutical Filler and Capper at low speed and check the starting, braking, emergency stop, and speed regulation performance. Then infuse an empty bottle at low speed, check whether it can pass through the bottle feed screw, guide bar, and star wheel smoothly and whether each control touch block can respond sensitively. Check whether the Pharmaceutical Filler and Capper can drop the cap smoothly and seal the cap tightly. After that, adjust the value of each instrument on the liquid and gas control cabinet according to the filing requirements of Pharmaceutical Filler and Capper. Check the liquid level and pressure of Pharmaceutical Filler and Capper reservoir, make filling test, adjust the filling head and control the bottling level.

Maintenance of Pharmaceutical Filler and Capper

Pharmaceutical Filler and Capper in the process of use, must be required to carry out regular maintenance. First of all, we must ensure that the lubrication status of the Pharmaceutical Filler and Capper must be good, and the lubrication points must be well-lubricated in time to maintain the oil level of each tank and the intact spray lubrication function. Timely replacement of a variety of damaged parts, such as seals, bottle transport parts, and transmission parts in the wearing parts. The movable parts that are not adjusted for a long time, such as the reservoir of Pharmaceutical Filler and Capper and the height adjustment device of the capping machine, should be run regularly to avoid rust and corrosion. Regularly and regularly clean the liquid tank of Pharmaceutical Filler and Capper, liquid delivery tube, filling valve, and parts that may contact with liquid as required. Liquid residue, oil, water, and glass fragments should be removed to keep the equipment neat and hygienic. Since there are many models and specifications of Pharmaceutical Filler and Capper, and the performance, structure, and working principle vary greatly, operators and maintenance personnel should use and maintain them according to the operation manuals accompanying each machine.

Our products are in great demand in both domestic and international markets, and we are committed to improving and developing to meet our customers and the market demand is our eternal theme and sincere commitment to our customers. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.

The Cosmetic Filling machine And Capping machine has a wide range of applications, not only in the cosmetics industry but also in food, daily chemical, pharmaceutical, and other industries. It is very flexible to use, can be adapted to different bottle mouths, and the operation is relatively simple and quick. Because of its unique advantages, it has won unanimous praise from customers. Next, let's take a look at the advantages, characteristics, and manufacturer introduction of Cosmetic Filling machines And Capping Machines. Here are some answers.

Here is the content list:

l Advantages of Cosmetic Filling machine And Capping machine.

l The performance characteristics of Cosmetic Filling machine And Capping machine.

l Introduction of Cosmetic Filling machine And Capping machine manufacturer.

Advantages of Cosmetic Filling machine And Capping machine.

Cosmetic Filling Machine And Capping machine integrates mechanical, pneumatic, and automatic. The characteristics of a high degree of automation, high output, wide application, and good stability make this machine more popular. The Cosmetic Filling machine And Capping machine can automatically unscramble bottles, fill, seal, cap, and label. Equipped with an automatic internal plug-in row and external cover plug test, it can realize no internal plug and non-external plug and eliminate the non-external plug. The labeling adopts a belt rolling structure, a fast-rolling structure, and an 8-dimensional angle adjustment label to realize the labeling of two symmetrical labels or high-precision labeling.

The performance characteristics of Cosmetic Filling machine And Capping machine.

First, the man-machine interface setting, intuitive and convenient operation, PLC control, accurate loading. Frequency conversion control, arbitrary adjustment of production speed, automatic counting. Second, the Cosmetic Filling machine And Capping machine is made of stainless steel, which meets GMP requirements. Third, the equipment fully complies with GMP requirements. Microcomputer setting, accurate filling volume, convenient operation, automatic shutdown function, automatic shutdown for any track with continuous no filling and no internal clogging. Fourth, the Cosmetic Filling machine And Capping machine is easy to operate and easy to maintain.

Introduction of Cosmetic Filling machine And Capping machine manufacturer.

Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The quality of our Cosmetic Filling Machine And Capping machine and service as well as our integrity are widely praised at home and abroad.

The first-class quality of Cosmetic Filling machine And Capping machine and efficient and fast after-sales service have created the excellent products of "Zhonghuan". Cosmetic Filling Machine And Capping machine is in great demand in domestic and foreign markets. Keep improving, develop to satisfy customers, and satisfy market demands are our eternal topic and our sincere commitment to customers.

Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. We wholeheartedly provide users with better products and services!

Cosmetic Filling Machine And Capping machine is very simple and convenient in operation, accuracy error, installation adjustment, equipment cleaning, maintenance, etc. Next, let’s take a look at the introduction of the Cosmetic Filling machine And Capping machine. Here are some answers.

Here is the content list:

l Information about Cosmetic Filling machine And Capping machine.

l Attention to the installation of Cosmetic Filling machine And Capping machine.

l What are the safety rules of Cosmetic Filling machines And Capping machines?

Information about Cosmetic Filling machine And Capping machine.

The Cosmetic Filling machine And Capping machine integrates light, machine, electricity, and pneumatics, with a high degree of automation, high yield, wide adaptability, and good stability. The Cosmetic Filling machine And Capping machine adopts PLC control, which is easy to operate and easy to adjust. Due to its high technical content and good quality, it is an ideal piece of equipment for perfume manufacturers! Cosmetic Filling Machine And Capping machine is mainly suitable for different material specifications and different specifications of caps, screw (rolling) caps. The structure is compact and reasonable, and it can be easily linked with other equipment into a line. The dust cover can be purchased. The machine is of linear design and the assembly line is convenient and beautiful.

Attention to the installation of Cosmetic Filling machine And Capping machine.

First, after unpacking the Cosmetic Filling machine And Capping machine, first check whether the random technical information is complete and whether the machine is damaged during transportation, to solve it in time. Second, install and adjust the feeding component and the discharging component according to the outline diagram in this manual. Third, add new lubricating oil to each lubrication point. Fourth, use the crank handle to turn the machine to check whether the Cosmetic Filling machine And Capping Machine is running in the correct direction, and the machine must be grounded.

What are the safety rules of Cosmetic Filling machines And Capping machines?

First, check the Cosmetic Filling machine And Capping machine equipment for foreign matter, such as residual liquid material or other stones, iron pieces, and other garbage, and clean it up in time. Second, do not clean the motor with water or other liquids. Third, you cannot use tools or other irrelevant things to contact the Cosmetic Filling Machine And Capping Machine. Fourth, wear gloves, glasses, and work clothes when cleaning the machine. Non-professional operators cannot approach the Cosmetic Filling machine And Capping Machine.

Wenzhou Zongwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously develops various liquid, powder, cream, ointment, fluid, and semi-fluid material packaging machinery. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. Our official website is https:// www.cnzpack.com/. Our company adheres to the corporate culture of "quality first, customer first", and has always made unremitting efforts to become a professional supplier of Cosmetic Filling machines And Capping machines in the industry.

In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.

This is the content list:

• The main workflow of Capping Machine

• How to carry out daily maintenance and maintenance of Capping Machine

• How to deal with common problems of Capping Machine　

The main workflow of Capping Machine

We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.

How to carry out daily maintenance and maintenance of Capping Machine

1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.　

2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.　

3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.　　

4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.　　

5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.

6. Add cylinder lubricating oil to the pneumatic triplet regularly.　　

7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.

How to deal with common problems of Capping Machine

First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.

Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.

Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?

Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.

Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.

In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.

Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.

Bottle Unscrambler is suitable for automatic unscramble of plastic round bottles, flat bottles, and tube-top bottles. Disordered bottles are poured into the bottle storage box. The bottles enter the filling machine conveyor line in an upright and orderly manner. The use of the Bottle Unscrambler equipment greatly reduces the labor intensity of the operators, and the equipment is stable and reliable with a high degree of automation. So, what is the structure of Bottle Unscrambler? Let's take a look together next.

This is the content list:

l The lifting mechanism of Bottle Unscrambler

l Bottle Unscrambler's unscrambler mechanism

l Bottle delivery mechanism of Bottle Unscrambler

l Bottle Unscrambler's bottle-out mechanism

The lifting mechanism of Bottle Unscrambler

Bottle Unscrambler has a stainless steel shell, stainless steel support feet, stainless steel large-capacity hopper, no bottle alarm and cap opening function, engineering plastic conveyor belt, which meets GMP requirements.

Bottle Unscrambler Bottle Unscrambler

Bottle Unscrambler adopts automatic quantitative feeding and turntable technology to maintain the dynamic balance of the number of bottles in the unscrambler tray to ensure stable and continuous bottle output. The Bottle Unscrambler enters the Bottle Unscrambler turntable by the lifting mechanism, and the turntable rotates at a high speed to sort out the bottles as required. Bottle Unscrambler web wheel removes irregular bottles.

Bottle delivery mechanism of Bottle Unscrambler

The bottle delivery mechanism of Bottle Unscrambler is a conveyor belt that meets GMP and FDA standards and requirements and uses flexible cushioning to facilitate bottle turnover. The structure of single-motor-driven double-belt pulleys ensures the same speed as the two clamping belts. The bottle-feeding mechanism of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides. The bottle delivery mechanism of Bottle Unscrambler sorts out the bottles through different bottle flippers.

Bottle Unscrambler's bottle-out mechanism

The Bottle Unscrambler's single-motor drive double-pulley structure ensures that the two clamping belts have the same speed. Adjustable clamping belt speed. When the clamping belt sends out the bottle, the speed of the Bottle Unscrambler is the same as that of the main conveyor belt. The Bottle Unscrambler does not invert the bottle. The conveyor belt conforms to GMP and FDA standards and requirements. It adopts flexible buffering and is convenient. The bottle is turned over.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our Bottle Unscrambler and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. Bottle Unscrambler is in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market needs are our eternal topic and our sincere commitment to customers. If you are interested in Bottle Unscrambler, you can contact us, our website is www.cnzpack.com. We look forward to your coming and hope to cooperate with you.

Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.

So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.

The Cosmetic Filling machine And Capping machine integrates the functions of air purification, filling, inserting, capping, and venting. It is suitable for filling water injection, lotion, and cream products. The Cosmetic Filling machine And Capping machine has the advantages of reasonable design, stable performance, accurate quantity, glass tabletop, automatic bottle feeding, smooth operation and no noise, electric speed regulation of filling speed and filling volume, and convenient maintenance and cleaning. Next, let's take a look at the description and structural characteristics of the Cosmetic Filling machine And capping Machine. Here are some answers.

Here is the content list:

Description of Cosmetic Filling machine And Capping machine.

Structural characteristics of Cosmetic Filling machine And Capping machine.

Description of Cosmetic Filling machine And Capping machine.

The Cosmetic Filling machine And Capping machine adopts automatic low-vacuum filling, automatic bottle detection (no bottle no filling), three fillings, automatic lowering of the nozzle cap, circulation of the perfume bottle die, and wide adaptability. It can meet the volume of containers of different sizes and filling requirements. Cosmetic Filling Machine And Capping machine is equipped with air bottle cleaning, quantitative filling, negative pressure filling, pumping, roll cap, jacket, screw cap, rejection, labeling, and finished product collection. The mold moves in a circular motion, which makes it easy to change the bottle. The stepper motor is used for quantitative filling, and the filling volume can be adjusted quickly. The negative pressure device is used to fill the same liquid level and the manipulator releases the pump to increase the pump roll rate; the elastic rolling head is to avoid damage to the bottle body.

Structural characteristics of Cosmetic Filling machine And Capping machine.

The design of the Cosmetic Filling machine And Capping machine is very reasonable. The Cosmetic Filling machine And Capping machine has a reasonable and compact structure, stable operation, flexible operation, and convenient specification conversion and adjustment. The speed of the aluminum cover is adjustable. Using the principle of seven-station three-knife cap rolling, the aluminum cap is rolled without damage, and the rolling mouth is firm, smooth and flat. The operation of the machine is very simple. The internal pneumatic part adopts new pneumatic components. The piston and cylinder of cylinder are made of PTFE and stainless steel, which meets the requirements of GMP testing. The filling speed can be adjusted at will with high precision. The Cosmetic Filling machine And Capping machine can be modified according to actual production needs and can be transformed into a multi-head type, explosion-proof type, and overflow type system.

Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. Our official website is https:// www. cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. Our company adheres to the service tenet of "customer first", and implements the service of honesty and customer first.

Liquid Filling Machine is specially designed for filling easy-to-open bottles. It has a reasonable design, simple structure, easy operation, and a mechanical bottle stop filling device. So what is the working principle of a Liquid Filling Machine? Let's take a look together next.

This is the content list:

l Transmission principle of Liquid Filling Machine

l The principle of the filling part of the Liquid Filling Machine

l Liquid Filling Machine's capping system

l The capping head of the Liquid Filling Machine

l The Liquid Filling Machine's tracking and filling mechanism

Transmission principle of Liquid Filling Machine

The Liquid Filling Machine transmits the power to the worm gear shaft of the reducer through the belt pulley, and then the worm gear shaft transmits the power to the paddlewheel shaft, the filling part, and the capping head through each gear. the filling part, the capping head, and each paddle wheel of the Liquid Filling Machine move synchronously, and the power is transmitted to the bottle feeding paddle wheel device through the bevel gear.

The principle of the filling part of the Liquid Filling Machine

The liquid bottle of the Liquid Filling Machine is sent to the transition pulley by the large bottle inlet paddlewheel and then sent to the synchronous belt by the transition pulley. The bottle is dragged forward at a uniform speed by the inserts on the synchronous belt, and the filling needle of the Liquid Filling Machine is inserted into the bottle mouth under the control of the tracking mechanism and runs forward synchronously with the bottle to achieve tracking and filling. The diving needle rises with the liquid level to play the role of defoaming.

Liquid Filling Machine's cap supply system

The cap supply system of the Liquid Filling Machine is composed of a cap delivery track, cap handling head, and cap-wearing mechanism. The lid management head adopts the principle of electromagnetic spiral oscillation to line up the messy lids and enter the lid delivery track through the reversing twist channel. When the Liquid Filling Machine passes through the lid-wearing mechanism, the bottle hangs on to the lid and passes through the pressure plate to make the lid wear correctly.

The capping head of the Liquid Filling Machine

After the liquid bottle of Liquid Filling Machine enters the cap rolling head turntable with the cap on, the three rolling knives which have been opened will turn forward with the Liquid Filling Machine turntable with the bottle as the center and press the cap under the control of the cam, then the three rolling knives will roll towards the cap at the same time under the action of the cone sleeve, and after rolling, they will leave the cap at the same time and return to the original position.

Liquid Filling Machine's tracking and filling mechanism

The Liquid Filling Machine drives the gear and rack to move, thus driving the filling needle to do the reciprocating movement. By adjusting the relative position of the Liquid Filling Machine's syringe holder and mounting frame, the filling needle can be accurately inserted into the middle of the bottle opening.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, and so far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive for the first, with enthusiasm and a new attitude to provide more perfect service for new and old customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com

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