In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.
This is the content list:
The main workflow of Capping Machine
How to carry out daily maintenance and maintenance of Capping Machine
How to deal with common problems of Capping Machine
We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.
1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.
2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.
3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.
4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.
5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.
6. Add cylinder lubricating oil to the pneumatic triplet regularly.
7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.
First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.
Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.
Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?
Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.
Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.
In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.
Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.
Liquid Filling Machine is a kind of process machinery, its process characteristics are more obvious, for the design requirements provided by the customer as well as the functions, work efficiency and other aspects of good, then Liquid Filling Machine what are the design principles and considerations? Let's learn about it together.
This is the content list:
l The design principle of Liquid Filling Machine
l Precautions for Liquid Filling Machine
The design principle of Liquid Filling Machine
First, design the parameters of the Liquid Filling Machine and the material to be filled, and then also to understand the container to be filled, to understand the shape of the container and the characteristics of the container cap, according to these characteristics design the corresponding bottle Liquid Filling Machine.
Secondly, we should also know the functions to be achieved by the Liquid Filling Machine, the principle and method of Liquid Filling Machine filling, the whole process of Liquid Filling Machine filling should be carefully understood, and each link should be designed reasonably and appropriately to avoid affecting the effect of filling.
Liquid Filling Machine should also be based on the specific needs of enterprises, the use of functional principles of innovative design methods to design filling equipment to meet the production needs of enterprises, which will not only improve efficiency but also reduce the rate of damage and reduce the production costs of enterprises.
Precautions for Liquid Filling Machine
First, check the Liquid Filling Machine itself to determine if the ball valve in the filling machine is damaged or loose. If the internal ball valve of the Liquid Filling Machine is the cause, the solution is to replace the internal ball valve. If the internal ball valve of the Liquid Filling Machine is damaged, there is no way to repair it, only to replace it with a new one.
Check that the Liquid Filling Machine syringe assembly is clean. If it is not clean, it will cause an unclean blockage between the inner and outer tubes, so remove the Liquid Filling Machine syringe, clean it and disinfect and maintain it.
Check that the Liquid Filling Machine filler nozzle is complete. If the Liquid Filling Machine filling nozzle is damaged, the equipment will leak during operation. Replace broken filling nozzles and inspect other filling nozzles for use, deterioration, or corrosion, and replace them as soon as possible.
Check whether the O-ring is corroded or worn. If the O-ring is corroded or worn, it will also cause the Liquid Filling Machine to drip. Therefore, in this case, it is recommended to replace the O-ring.
Check the Liquid Filling Machine barrel position. Determine if the cylinder is in the cylinder center support position, and also check if the Liquid Filling Machine cylinder piston and piston rod are secure, and if they are loose, please lock them. If the cylinder failure position is changed, you need to reinstall the cylinder and confirm the correct position.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, which has made great achievements in Liquid Filling Machine and is loved by the consumers. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
The Tube Filling machine And Sealing machine, as its name implies, is a machine that can be filled and sealed. There are different models for different industries. The more commonly used industries are chemicals, food, etc. Next, let's take a look at the introduction of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
l Basic information of Tube Filling machine And Sealing machine
l Application performance of Tube Filling machine And Sealing machine.
l The main characteristics of the Tube Filling machine And Sealing machine.
Basic information of Tube Filling machine And Sealing machine
Tube Filling machine And Sealing machine adopts closed and semi-closed filling pastes and liquids. The seal has no leakage. The filling weight and volume are consistent. Filling, sealing, and printing can be completed at one time. It is suitable for medicine, daily chemicals, and food. Chemical and other fields of product packaging. Such as: filling and sealing of materials such as piping, ointment, hair dye, toothpaste, shoe polish, adhesive, AB glue, epoxy glue, neoprene, and other materials. Tube Filling machine And Sealing machine is an ideal, practical, and economical filling equipment for pharmaceutical, daily chemical, fine chemical, and other industries.
Application performance of Tube Filling machine And Sealing machine.
First, the transmission part of the Tube Filling machine And Sealing machine is enclosed under the platform, which is safe, reliable, and pollution-free. Second, the filling and sealing part is installed in a semi-closed non-static outer frame visible cover above the platform, which is easy to observe, operate and maintain. PLC control, man-machine dialogue interface. The rotary table is driven by a cam, with fast speed and high precision. Third, in the inclined-hung tube warehouse, the upper tube mechanism is equipped with a vacuum adsorption device, to ensure that the automatic upper tube accurately enters the tube seat. The photoelectric benchmarking workstation uses high-precision probes, stepping motors, etc. To control the hose pattern in the correct position. Fourth, the filling nozzle of the Tube Filling Machine And Sealing machine is equipped with a material cut-off mechanism to ensure the filling quality. No tube no filling. Fifth, the tail sealing adopts internal heating at the end of the tube, and external cooling and cooling devices; the typing workstation automatically prints the word code on the position required by the process. Sixth, fault protection alarm, no tube alarm, door open shutdown, overload shutdown; counting, and quantitative shutdown.
The main characteristics of the Tube Filling machine And Sealing machine.
First, the Tube Filling machine And Sealing machine has a compact design, easy to operate and adjust. Second, the driving part is fully enclosed. Third. The Tube Filling Machine And Sealing machine is a pneumatic tube washing and feeding machine with an intelligent temperature control cooling system. Fourth, the 316L stainless steel contacts comply with GMP standards. Fifth, the Tube Filling machine And Sealing machine provides overload protection. Sixth, the safety interlock is closed when the door is opened. Seventh, the automated workflow from tube installation to finished product output. Eighth, photoelectric induction automatic orientation.
If you want to buy Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is http:// www.cnzpack.com/.
Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.
So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.
Celebrate the 10th anniversary of ZUNGWAN intelligent machine
——A letter from ZUNGWAN machine to you
Hello, partners, customers and friends of ZUNGWAN machine!
April 12 is the 10th anniversary of the establishment of ZUNGWAN intelligent machine. I'm 10 years old. From April 12, 2011 when I officially got my birth certificate (business license) to today, I've accompanied my close partners and colleagues through 10 spring, summer, autumn and winter, 10 special birthdays, and cooperated with more than 200 large, medium and small enterprises, companies and factories at home and abroad, It has sold more than 2000 automatic filling and sealing machines, more than 1000 automatic filling and capping machines, more than 3000 semi-automatic filling machines and more than 500 filling and packaging production lines.
My name is Wenzhou ZUNGWAN Intelligent Machine Co., Ltd. now has more than 50 employees. I am a well-known brand enterprise specializing in the R & D, production and sales of hose filling and sealing machine, aluminum tube filling and folding machine, various material filling and capping machine, full-automatic linear filling machine, capping machine, labeling machine, water cream filling and capping machine and other related packaging machinery and equipment supporting products, It has a complete and scientific quality management system. The enterprise integrity, company strength and product quality of ZUNGWAN Intelligent Machine have won the full support, trust and recognition of customers and friends at home and abroad.
Since the establishment of the company in 2011, our main sales and production staff have worked in the packaging machinery industry for more than 5 years. They have rich experience in R & D, production, sales and after-sales of cosmetics, skin care products and drug packaging production equipment. After successfully completing hundreds of enterprise order projects, Further promote our strategic sales of machinery and improve after-sales tracking service. In the next development period of the enterprise, it will participate more in the cooperation with famous brand companies, have a close relationship with cosmetics, skin care products, drugs and food enterprises, and create new brilliance in central machinery design, innovation and breakthrough with more like-minded people.
By combining the production technical strength of both supply and demand sides and using advanced machine professional knowledge, since 2011, we have been engaged in the sales of packaging machinery industry for more than 15 years. The chief engineer of filling and sealing machine production workshop, Potter and director Wu, who has been engaged in quality control for more than 20 years, have combined their own electronic pneumatic professional knowledge and years of technical training to launch various filling and sealing machines and filling capping machines, Plastic molding filling and sealing machine filling and sealing machine, fully meet the production requirements of customers and help customers create benefits; Time and again improve the service life of products and the simplicity of operation, so that the equipment I make is favored by enterprises, companies and factories at home and abroad.
I adhere to the enterprise oriented ideology and policy of "customer-oriented and product-based", so as to realize the integration of industrial chain, provide customers with multiple production engineering schemes, and provide packaging machinery and equipment with stable performance, excellent quality and reasonable price and immediate and thoughtful after-sales service, so as to solve actual production problems for customers with the most sincere attitude, Avoid unnecessary waste of expenses caused by enterprises. Strive to meet customers' purchase intention of value for money and value for money.
Liquid Filling Machine is used in the beverage, drinking water, and liquor industries and has become a very important equipment in the liquid food industry. function. So what are the main structural designs of Liquid Filling Machine? Let's take a look at it together.
This is the content list:
l The transmission system of Liquid Filling Machine
l Liquid Filling Machine's actuator
l Liquid Filling Machine's control system
l The body part of the Liquid Filling Machine
The transmission system of Liquid Filling Machine
Liquid Filling Machine's transmission system, this part is to transmit power and motion to various actuators, control elements, and auxiliary mechanisms. Liquid Filling Machine's main transmission components include gears, sprockets, worm gears, screws, and nuts, etc.
Liquid Filling Machine's actuator
Liquid Filling Machine's actuator, this part is mainly to achieve the Liquid Filling Machine packaging process operation and auxiliary operation part, packaging process operation refers to filling, auxiliary operation part refers to packaging materials and products supply and delivery, Liquid Filling Machine packaging material output, etc., the actuator is the core of the machine, its action sequence, and movement law according to the process principle and requirements.
Liquid Filling Machine's control system
The control system of the Liquid Filling Machine is to control the relevant parts of the Liquid Filling Machine, allocate the movements to the actuators, and make them coordinate the movements according to the time and sequence, thus realizing the process functions of the Liquid Filling Machine.
The body part of the Liquid Filling Machine
The body of the Liquid Filling Machine is the skeleton of the Liquid Filling Machine, which mainly plays the role of supporting and positioning the parts. The stability of the body is the first consideration in the design, and the center of gravity of the Liquid Filling Machine should be lowered as much as possible to make the Liquid Filling Machine work smoothly.
The mainframe of Liquid Filling Machine is to fix and support all the working actuators, transmission parts, control systems, to ensure their relative position correctness and stability. The vacuum system of the Liquid Filling Machine sucks the air out of the bottle, thus generating negative pressure inside the bottle, the liquid is filled into the bottle from the liquid tank through the liquid supply system and the filling head, when the liquid reaches the required liquid level, the inlet port is closed and the suction port sucks the excess liquid and foam away.
Liquid Filling Machine of Wenzhou Zungwan Intelligent Machinery Co., Ltd. is first-class product quality and efficient and fast after-sales service, which has created the excellent products of "Zhonghuan". To meet the market demand of Liquid Filling Machine is our eternal topic and sincere commitment to our customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive to be the first, with enthusiasm, new attitude to provide new and old customers with more perfect service. We are looking forward to cooperating with you.
In our production and life, the Liquid Filling Machine has a significant impact on many industries, so what is the method of using the Liquid Filling Machine? Let's go take a look next.
This is the content list:
l The ground wire must be well-grounded before the Liquid Filling Machine works
l Liquid Filling Machine liquid filling system assembly
The ground wire must be well-grounded before the Liquid Filling Machine works.
The ground wire must be well-grounded before the Liquid Filling Machine works, and then the appropriate standard syringe must be selected according to the different filling volumes. Generally, a 1ml syringe is used when the dispensing range is 0.2-1ml. Use a 5ml syringe for 1-5ml.use a 10ml syringe for 5-10ml. The 20ml model uses a 20ml glass infusion device. The 100ml model uses a 100ml glass infusion device, and the 500ml model uses the stainless steel filling system produced by our factory.
Liquid Filling Machine liquid filling system assembly
Pull out the inner core of the Liquid Filling Machine syringe, put the screw sleeve on the inner core of the syringe, and use the screw sleeve to properly fasten it to the lower base (cleanliness must be paid when disassembling the syringe). Place the upper clamp seat on the outlet end of the Liquid Filling Machine syringe jacket, and properly tighten the nuts on both sides to assemble the inner core and outer jacket of the installed Liquid Filling Machine syringe into one body. At this point, the Liquid Filling Machine injection system is assembled.
Place the Liquid Filling Machine valve with the arrow facing upwards and the arrow mark facing outwards and fix it on the fixing screw with a nut. Assemble the Liquid Filling Machine with a complete liquid filling system, align the upper and lower round holes of the liquid filling system components with the upper and lower fixing rods respectively, and put them on the bearing so that the outer end surface and the bearing surface are levels. When assembling the lower end, do not make the screw sleeve and the crank touch to prevent abnormal noise when the crank on the Liquid Filling Machine rotates (the screw sleeve and the crank are about 1mm apart when installed correctly). After the liquid filling system is installed correctly, tighten it. Tighten the screws up and down. Use a short hose to connect the Liquid Filling Machine syringe to the valve connection nozzle. The liquid inlet pipe is connected to the water inlet, and the liquid outlet pipe is connected to the water outlet. To prevent the liquid inlet and outlet pipes from being entangled, clip the liquid inlet and outlet pipes into the ear openings on the side of the casing.
Turn the crank of the Liquid Filling Machine by hand, it should be able to rotate freely, otherwise, the assembly is wrong, you should check whether the Liquid Filling Machine injection system is fastened to the rotating bearing.
Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, capping machine and labeling machine, bottle unscrambler, tube filling and sealing machine, Cartoning machines, and other packaging equipment. If you are interested in Liquid Filling Machine, you can contact us. Our website is www.cnzpack.com.
Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.
This is the content list:
l Capping Machine feeding half adjustment
l Matters needing attention in discharging
l Adjustment of the locking device
l Vibrator adjustment
Capping Machine feeding half adjustment
Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.
Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.
Matters needing attention in discharging
Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.
Adjustment of the locking device
Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.
Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.
The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.