Automatic Bottle Unscrambler manufacturer- Suppliers Manufacturers Factory From China

The Tube Filling machine And Sealing machine, as its name implies, is a machine that can be filled and sealed. There are different models for different industries. The more commonly used industries are chemicals, food, etc. Next, let's take a look at the introduction of the Tube Filling machine And Sealing machine. Here are some answers.

Here is the content list:

l Basic information of Tube Filling machine And Sealing machine

l Application performance of Tube Filling machine And Sealing machine.

l The main characteristics of the Tube Filling machine And Sealing machine.

Basic information of Tube Filling machine And Sealing machine

Tube Filling machine And Sealing machine adopts closed and semi-closed filling pastes and liquids. The seal has no leakage. The filling weight and volume are consistent. Filling, sealing, and printing can be completed at one time. It is suitable for medicine, daily chemicals, and food. Chemical and other fields of product packaging. Such as: filling and sealing of materials such as piping, ointment, hair dye, toothpaste, shoe polish, adhesive, AB glue, epoxy glue, neoprene, and other materials. Tube Filling machine And Sealing machine is an ideal, practical, and economical filling equipment for pharmaceutical, daily chemical, fine chemical, and other industries.

Application performance of Tube Filling machine And Sealing machine.

First, the transmission part of the Tube Filling machine And Sealing machine is enclosed under the platform, which is safe, reliable, and pollution-free. Second, the filling and sealing part is installed in a semi-closed non-static outer frame visible cover above the platform, which is easy to observe, operate and maintain. PLC control, man-machine dialogue interface. The rotary table is driven by a cam, with fast speed and high precision. Third, in the inclined-hung tube warehouse, the upper tube mechanism is equipped with a vacuum adsorption device, to ensure that the automatic upper tube accurately enters the tube seat. The photoelectric benchmarking workstation uses high-precision probes, stepping motors, etc. To control the hose pattern in the correct position. Fourth, the filling nozzle of the Tube Filling Machine And Sealing machine is equipped with a material cut-off mechanism to ensure the filling quality. No tube no filling. Fifth, the tail sealing adopts internal heating at the end of the tube, and external cooling and cooling devices; the typing workstation automatically prints the word code on the position required by the process. Sixth, fault protection alarm, no tube alarm, door open shutdown, overload shutdown; counting, and quantitative shutdown.

The main characteristics of the Tube Filling machine And Sealing machine.

First, the Tube Filling machine And Sealing machine has a compact design, easy to operate and adjust. Second, the driving part is fully enclosed. Third. The Tube Filling Machine And Sealing machine is a pneumatic tube washing and feeding machine with an intelligent temperature control cooling system. Fourth, the 316L stainless steel contacts comply with GMP standards. Fifth, the Tube Filling machine And Sealing machine provides overload protection. Sixth, the safety interlock is closed when the door is opened. Seventh, the automated workflow from tube installation to finished product output. Eighth, photoelectric induction automatic orientation.

If you want to buy Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is http:// www.cnzpack.com/.

In our production and life, the unscrambler has an important influence on us. So what are the types of Bottle Unscrambler? Let's take a look together next.

This is the content list:

l Gravity Bottle Unscrambler

l Water-floating and baffled Bottle Unscrambler

l Friction Bottle Unscrambler

l Centrifugal Bottle Unscrambler

Gravity Bottle Unscrambler

The basic principle of the gravity-centered Bottle Unscrambler is to use the characteristics of the division of the bottle's center of gravity during the finishing process. If the bottle is facing forward, the center of gravity of the Bottle Unscrambler will be close to the bottom of the bottle, so that the bottle will not change its arrangement. If the bottle is reversed, the center of gravity will be at the upper part of the bottle, the center of gravity of the bottle will be unstable, this function is suitable for use in the Bottle Unscrambler, which is a heavy glass bottle.

Water-floating and baffled Bottle Unscrambler

The basic principle of the water-floating and baffled Bottle Unscrambler is to use the buoyancy principle of water in the conveying stage to convey the bottles to the finishing stage. In the Bottle Unscrambler finishing stage, baffle A is used to make the bottles forward. There is a rectangular cavity on the baffle that fits the bottle mouth. When the bottle mouth of the Bottle Unscrambler comes over, the mouth of the bottle will enter the rectangular cavity, so that the bottom of the bottle is lowered first, and the mouth of the bottle is lowered, and the bottle will be output in the forward direction. When the bottom comes over, the baffle does not work, and the Bottle Unscrambler bottle is output in the forward direction.

Friction Bottle Unscrambler

The basic principle of the friction Bottle Unscrambler is to use the friction of the belt to transport the bottles in the finishing stage, and to adjust the bottles by the friction in the finishing stage. Compared with the above two schemes, this scheme has the advantage of high-efficiency Z, and there are no other unnecessary processes, such as cleaning phases. The structure design of the Bottle Unscrambler mainly utilizes the friction of the belt, and the friction type Bottle Unscrambler enables the bottle to flip under high-speed movement, and achieves high efficiency, and improves processing efficiency.

Centrifugal Bottle Unscrambler

The basic principle of the centrifugal Bottle Unscramble is to use the centrifugal force of the disc to bring the bottle close to the outside of the ring, and then use the different characteristics of the bottom and the width of the bottle mouth to turn the bottle mouth downwards. The function of the centrifugal Bottle Unscrambler is to manually add materials to the storage bottle library for storage. The materials in the storage bottle library will be automatically quantified and fed to the turntable at a set speed. The turntable rotates at a high speed to supply the bottles as required. The web wheel the irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The unscrambler part clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts out the bottles through the bottle turning device. It is an indispensable machine for high-speed production to realize fully automated operation, and it saves a lot of labor costs and avoids losses caused by human error factors.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer with good development in the quality of Bottle Unscrambler products. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.

Most Bag Packing Machines track and adjust various mechanical parameters through intelligent control instruments and menu-type software on the touch screen. The electronic display shows the length of the cut bag, the packaging speed, the net content of the filling, and the packaging output, etc., which can be understood at a glance. The standard color code tracking photoelectric system of the Bag Packing Machine can ensure the correct printing patterns of the packaged products. In addition, Bag Packing Machine can perform online status monitoring and fault diagnosis analysis of the working process. Once a problem occurs, Bag Packing Machine will automatically stop and display the cause and solution of the fault. So how do we maintain the Bag Packing Machine equipment in actual production? Let's take a look together next.

This is the content list:

l Maintenance after production

l Machine parts lubrication

l Care instructions

Maintenance after production

Every day after production, employees must clean the Bag Packing Machine before leaving get off work. First, the material barrels are cleaned in the warehouse, and the remaining materials on the tray are cleaned and kept clean. The remaining materials in other parts are cleaned up to prepare for the next use of the Bag Packing Machine.

Machine parts lubrication

The box part of the Bag Packing Machine is equipped with an oil gauge. The oil should be filled once before the Bag Packing Machine is turned on. It can be added in the middle according to the temperature rise and operating conditions of each bearing. The Bag Packing Machine worm gearbox must store oil for a long time. The oil level is high enough that the worm gear invades the oil. If it is used frequently, the oil must be replaced every three months. There is an oil plug at the bottom for draining oil. When refueling the Bag Packing Machine, do not let the oil spill out of the cup, let alone flow around the Bag Packing Machine and on the ground. Because oil is easy to pollute materials and affect product quality.

Care instructions

Check the parts of the Bag Packing Machine regularly, once a month, check whether the movable parts of the Bag Packing Machine worm gear, worm, lubricating block, bearings, and other moving parts are flexible and worn. If any defects are found, they should be repaired in time and should not be used reluctantly. The Bag Packing Machine should be used in a dry and clean room, and should not be used in places where the atmosphere contains acids and other gases that are corrosive to the body. When the Bag Packing Machine roller moves back and forth during work, please adjust the screws on the front bearing to the proper position. If the gear shaft of the Bag Packing Machine moves, please adjust the screws behind the bearing frame to the proper position, adjust the gap so that the bearing does not make a noise, turn the belt pulley by hand, and tighten properly. Too tight or too loose can make the Bag Packing Machine happen. The possibility of damage. If it is out of service for a long time, the Bag Packing Machine must be wiped and cleaned, and the smooth surface of the machine must be coated with anti-rust oil and covered with a cloth canopy.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that produces first-class Bag Packing Machine product quality and efficient and fast after-sales service, which has created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. If you are interested in Bag Packing Machine, you can contact us, our website is www.cnzpack.com.

Capping Machine operation, accuracy error, installation adjustment, equipment cleaning, maintenance, and other aspects are very simple and convenient. Capping Machine has been widely used in various industries such as daily chemical and grease, and can fill different high-viscosity fluids. So what are the working principles and structural characteristics of the Capping Machine? Let's take a look together next.

This is the content list:

l How Capping Machine works

l Structural characteristics of Capping Machine

How Capping Machine works

The Capping Machine adopts a new horizontal design, which is light and convenient and can automatically pump the material. For thicker slurry, a hopper can be added. When the Capping Machine is in the "auto" state, the Capping Machine will automatically perform continuous filling at a set speed. Capping Machines can be divided into three types: atmospheric filling machine, vacuum filling machine, and pressure filling machine.

Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system. Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system.

The principle of the Capping Machine is relatively easy to understand. The improved control system simplifies the structure of the machine. It can be seen from the operating conditions and control efficacy tests of the actual application that the automation level of the system has reached the design requirements. This reduces the labor intensity of the operator and makes the production line that needs filling production about 30% higher than before, so the probability of failure of the Capping Machine is significantly reduced.

Structural characteristics of Capping Machine

The design of the Capping Machine is very reasonable and appropriate, the remainder of the machine is very small, and the operation and use are very simple. The pneumatic parts inside the Capping Machine all use new pneumatic components. The piston and cylinder of the Capping Machine cylinder are made of polytetrafluoroethylene and stainless steel to meet the requirements of GMP testing. The filling quantity and filling speed of the Capping Machine can be adjusted at will, and the degree is relatively high.

The Capping Machine can be modified according to actual production needs. It can be transformed into a multi-head system, explosion-proof system, and overflow system. The Capping Machine is suitable for use in food, daily necessities, pesticides, and other industries, and has a broad application prospect.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. The company strictly controls the quality of the Capping Machine. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com. I look forward to your coming and hope to cooperate with you.

Bottle Unscrambler scientific maintenance and daily management institutionalization are very important. Scientific maintenance and the establishment of a daily management and use system have a very important role and significance for the actual use of mechanical products. It improves the standardization and performance of daily maintenance. It is more convenient for people to choose, especially it can be better suited to play the role of mechanical products in actual production. It is necessary to carry out reasonable maintenance and management of Bottle Unscrambler to improve the performance advantages of the product itself and let Bottle Unscrambler can help production in time during operation. So what are the precautions for Bottle Unscrambler? Let's take a look together next.

This is the content list:

l Things to do when installing Bottle Unscrambler

l Precautions when using Bottle Unscrambler

l Matters needing attention when cleaning the automatic Bottle Unscrambler

Things to do when installing Bottle Unscrambler

1. Before installing the Bottle Unscrambler, we need to check the Bottle Unscrambler thoroughly to see if the materials are complete and whether it is damaged. If you find a problem, please communicate with the manufacturer in time to solve it.

2. After checking the completion of the Bottle Unscrambler, follow the installation instructions to assemble the Bottle Unscrambler and adjust accordingly. Then add lubricating oil to the place that needs lubrication to ensure the flexibility of the Bottle Unscrambler.

3. After the test run Bottle Unscrambler, if it runs normally, it means that the installation of Bottle Unscrambler is completed.

Precautions when using Bottle Unscrambler

1. According to Bottle Unscrambler production conditions, choose to use a power supply that meets Bottle Unscrambler specifications.

2. To prevent electric shock, the Bottle Unscrambler must be well-grounded. Please equip the Bottle Unscrambler with a power socket with a ground wire.

3. After turning off the Bottle Unscrambler power switch, there is still strong voltage in some circuits in the electrical control of the machine. If the control circuit needs to be repaired, the power cord must be unplugged to avoid electric shock.

Matters needing attention when cleaning the automatic Bottle Unscrambler

1. If the company needs to disassemble and wash the Bottle Unscrambler, please do not turn off the air source and power supply.

2. Avoid electric shock to Bottle Unscrambler. When disassembling the Bottle Unscrambler, do not directly rinse the body with water, because the Bottle Unscrambler is equipped with electrical control components. If the components contact the water source, there is a risk of electric shock and may damage the Bottle Unscrambler components.

3. It is strictly forbidden to show the residues of the filled items on the Bottle Unscrambler, such as oil stains, paints, etc. The existence of these things will accelerate the corrosion of the Bottle Unscrambler and affect its service life. If any residual items are found, they should be cleaned up in time.

4. Lubricate the Bottle Unscrambler regularly, clean the Bottle Unscrambler every once in a while, and make a cleaning record for later review.

We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The production of Bottle Unscrambler is strictly controlled. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.

Korea East Asia Pharmaceutical Company, ordered a syrup filling line from our company, from bottle management - bottle washing - filling - corking - capping - labeling, the whole line in the Korean factory to complete the commissioning task, the whole line production design speed of 120 bottles per minute high-speed filling line.

With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.

This is the content list:

• The workflow of Bottle Unscrambler

• Personnel operation specification of Bottle Unscrambler

The workflow of Bottle Unscrambler

The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.

Personnel operation specification of Bottle Unscrambler

To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.

1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.

2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.

3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.

4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.

To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.

Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.

In our production and life, the Liquid Filling Machine has a significant impact on many industries, so what is the method of using the Liquid Filling Machine? Let's go take a look next.

This is the content list:

l The ground wire must be well-grounded before the Liquid Filling Machine works

l Liquid Filling Machine liquid filling system assembly

The ground wire must be well-grounded before the Liquid Filling Machine works.

The ground wire must be well-grounded before the Liquid Filling Machine works, and then the appropriate standard syringe must be selected according to the different filling volumes. Generally, a 1ml syringe is used when the dispensing range is 0.2-1ml. Use a 5ml syringe for 1-5ml.use a 10ml syringe for 5-10ml. The 20ml model uses a 20ml glass infusion device. The 100ml model uses a 100ml glass infusion device, and the 500ml model uses the stainless steel filling system produced by our factory.

Liquid Filling Machine liquid filling system assembly　　

Pull out the inner core of the Liquid Filling Machine syringe, put the screw sleeve on the inner core of the syringe, and use the screw sleeve to properly fasten it to the lower base (cleanliness must be paid when disassembling the syringe). Place the upper clamp seat on the outlet end of the Liquid Filling Machine syringe jacket, and properly tighten the nuts on both sides to assemble the inner core and outer jacket of the installed Liquid Filling Machine syringe into one body. At this point, the Liquid Filling Machine injection system is assembled.

Place the Liquid Filling Machine valve with the arrow facing upwards and the arrow mark facing outwards and fix it on the fixing screw with a nut. Assemble the Liquid Filling Machine with a complete liquid filling system, align the upper and lower round holes of the liquid filling system components with the upper and lower fixing rods respectively, and put them on the bearing so that the outer end surface and the bearing surface are levels. When assembling the lower end, do not make the screw sleeve and the crank touch to prevent abnormal noise when the crank on the Liquid Filling Machine rotates (the screw sleeve and the crank are about 1mm apart when installed correctly). After the liquid filling system is installed correctly, tighten it. Tighten the screws up and down. Use a short hose to connect the Liquid Filling Machine syringe to the valve connection nozzle. The liquid inlet pipe is connected to the water inlet, and the liquid outlet pipe is connected to the water outlet. To prevent the liquid inlet and outlet pipes from being entangled, clip the liquid inlet and outlet pipes into the ear openings on the side of the casing.

Turn the crank of the Liquid Filling Machine by hand, it should be able to rotate freely, otherwise, the assembly is wrong, you should check whether the Liquid Filling Machine injection system is fastened to the rotating bearing.

Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, capping machine and labeling machine, bottle unscrambler, tube filling and sealing machine, Cartoning machines, and other packaging equipment. If you are interested in Liquid Filling Machine, you can contact us. Our website is www.cnzpack.com.

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