Liquid Filling Machine is specially designed for filling easy-to-open bottles. It has a reasonable design, simple structure, easy operation, and a mechanical bottle stop filling device. So what is the working principle of a Liquid Filling Machine? Let's take a look together next.
This is the content list:
l Transmission principle of Liquid Filling Machine
l The principle of the filling part of the Liquid Filling Machine
l Liquid Filling Machine's capping system
l The capping head of the Liquid Filling Machine
l The Liquid Filling Machine's tracking and filling mechanism
The Liquid Filling Machine transmits the power to the worm gear shaft of the reducer through the belt pulley, and then the worm gear shaft transmits the power to the paddlewheel shaft, the filling part, and the capping head through each gear. the filling part, the capping head, and each paddle wheel of the Liquid Filling Machine move synchronously, and the power is transmitted to the bottle feeding paddle wheel device through the bevel gear.
The liquid bottle of the Liquid Filling Machine is sent to the transition pulley by the large bottle inlet paddlewheel and then sent to the synchronous belt by the transition pulley. The bottle is dragged forward at a uniform speed by the inserts on the synchronous belt, and the filling needle of the Liquid Filling Machine is inserted into the bottle mouth under the control of the tracking mechanism and runs forward synchronously with the bottle to achieve tracking and filling. The diving needle rises with the liquid level to play the role of defoaming.
The cap supply system of the Liquid Filling Machine is composed of a cap delivery track, cap handling head, and cap-wearing mechanism. The lid management head adopts the principle of electromagnetic spiral oscillation to line up the messy lids and enter the lid delivery track through the reversing twist channel. When the Liquid Filling Machine passes through the lid-wearing mechanism, the bottle hangs on to the lid and passes through the pressure plate to make the lid wear correctly.
After the liquid bottle of Liquid Filling Machine enters the cap rolling head turntable with the cap on, the three rolling knives which have been opened will turn forward with the Liquid Filling Machine turntable with the bottle as the center and press the cap under the control of the cam, then the three rolling knives will roll towards the cap at the same time under the action of the cone sleeve, and after rolling, they will leave the cap at the same time and return to the original position.
The Liquid Filling Machine drives the gear and rack to move, thus driving the filling needle to do the reciprocating movement. By adjusting the relative position of the Liquid Filling Machine's syringe holder and mounting frame, the filling needle can be accurately inserted into the middle of the bottle opening.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, and so far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive for the first, with enthusiasm and a new attitude to provide more perfect service for new and old customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com
They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.
Pharmaceutical Filler and Capper have been used by more and more companies in the industry, and many operators have learned how to use Pharmaceutical Filler and Capper, but they do not know much about its properties and working principle, so when Pharmaceutical Filler and Capper malfunctions, there is no way to start. So what is the working principle of Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l Introduction of Pharmaceutical Filler and Capper
l Pharmaceutical Filler and Capper working principle
Introduction of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper is a machine for filling and sealing objects, which is a small product in the packaging machine and is divided into the semi-automatic filling machine and fully automatic filling line in terms of the degree of automation of Pharmaceutical Filler and Capper production. From the point of view of packaging materials can be divided into liquid filling machinery, paste filling machine, powder filling machine, granule filling machine. Recently, with the QS certification of food, many manufacturers have started to focus on the quality and packaging of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper working principle
For Pharmaceutical Filler and Capper to achieve the linkage effect, it is driven by transmission machinery, so that all parts can work in coordination. When Pharmaceutical Filler and Capper reaches a certain number of bottles, there is a special infrared sensor on the inlet track to receive the induction, which automatically catches the bottles behind and allows the bottles in front to be filled. After the bottles are filled, then let the bottles behind enter to fill the space, to realize no bottle without filling. When the bottles enter the position under the filling head, the other working sections stop and only the filling headworks, when the bottles leave, the Pharmaceutical Filler and Capper's head stops working, the track section works and the bottle stopper is released. The clean bottles coming out of the bottle washer are fed into the inlet spiral of Pharmaceutical Filler and Capper by the bottle feeding belt and sent to the bottle-holding cylinder on the rotary table through the bottle feeding star wheel and raised, the bottle mouth is guided by the centering device and pressed against the lower part of the filling valve to form a seal. After being evacuated, the backpressure gas (CO,) in the storage cylinder is rushed into the bottle, when the gas pressure in the bottle is equal to the gas pressure in the storage cylinder, the liquid valve opens under the action of the liquid valve spring, at this time, the object is automatically filled into the glass bottle along the bottle wall through the guidance of the umbrella type reflective ring on the return tube and is replaced into the storage cylinder through the return tube, when the object rises to a certain height and closes the return tube mouth. Automatically stop down the object. Then the liquid valve and gas valve are closed to drain the pressure gas in the neck part of the bottle to prevent the gushing of the object with gas when the glass bottle is descending so that the whole filling process is completed This is the main working principle of Pharmaceutical Filler and Capper, and the users can use it according to these Users can know clearly which part of the machine has problems and repair them according to these features of Pharmaceutical Filler and Capper.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, constantly researching and developing packaging machinery for various materials such as liquid, powder, cream/oil, fluid, and semi-fluid. Extensive tests are conducted before the Pharmaceutical Filler and Capper leave the factory to ensure the quality of products and maintain the healthy development of the Pharmaceutical Filler and Capper market. If you are interested in Pharmaceutical Filler and Capper, you can contact us at www.cnzpack.com. You are very welcome and we look forward to working with you.
Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.
So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.
Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.
This is the content list:
l Capping Machine feeding half adjustment
l Matters needing attention in discharging
l Adjustment of the locking device
l Vibrator adjustment
Capping Machine feeding half adjustment
Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.
Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.
Matters needing attention in discharging
Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.
Adjustment of the locking device
Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.
Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.
The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.
In our production and life, the unscrambler has an important influence on us. So what are the types of Bottle Unscrambler? Let's take a look together next.
This is the content list:
l Gravity Bottle Unscrambler
l Water-floating and baffled Bottle Unscrambler
l Friction Bottle Unscrambler
l Centrifugal Bottle Unscrambler
Gravity Bottle Unscrambler
The basic principle of the gravity-centered Bottle Unscrambler is to use the characteristics of the division of the bottle's center of gravity during the finishing process. If the bottle is facing forward, the center of gravity of the Bottle Unscrambler will be close to the bottom of the bottle, so that the bottle will not change its arrangement. If the bottle is reversed, the center of gravity will be at the upper part of the bottle, the center of gravity of the bottle will be unstable, this function is suitable for use in the Bottle Unscrambler, which is a heavy glass bottle.
Water-floating and baffled Bottle Unscrambler
The basic principle of the water-floating and baffled Bottle Unscrambler is to use the buoyancy principle of water in the conveying stage to convey the bottles to the finishing stage. In the Bottle Unscrambler finishing stage, baffle A is used to make the bottles forward. There is a rectangular cavity on the baffle that fits the bottle mouth. When the bottle mouth of the Bottle Unscrambler comes over, the mouth of the bottle will enter the rectangular cavity, so that the bottom of the bottle is lowered first, and the mouth of the bottle is lowered, and the bottle will be output in the forward direction. When the bottom comes over, the baffle does not work, and the Bottle Unscrambler bottle is output in the forward direction.
Friction Bottle Unscrambler
The basic principle of the friction Bottle Unscrambler is to use the friction of the belt to transport the bottles in the finishing stage, and to adjust the bottles by the friction in the finishing stage. Compared with the above two schemes, this scheme has the advantage of high-efficiency Z, and there are no other unnecessary processes, such as cleaning phases. The structure design of the Bottle Unscrambler mainly utilizes the friction of the belt, and the friction type Bottle Unscrambler enables the bottle to flip under high-speed movement, and achieves high efficiency, and improves processing efficiency.
Centrifugal Bottle Unscrambler
The basic principle of the centrifugal Bottle Unscramble is to use the centrifugal force of the disc to bring the bottle close to the outside of the ring, and then use the different characteristics of the bottom and the width of the bottle mouth to turn the bottle mouth downwards. The function of the centrifugal Bottle Unscrambler is to manually add materials to the storage bottle library for storage. The materials in the storage bottle library will be automatically quantified and fed to the turntable at a set speed. The turntable rotates at a high speed to supply the bottles as required. The web wheel the irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The unscrambler part clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts out the bottles through the bottle turning device. It is an indispensable machine for high-speed production to realize fully automated operation, and it saves a lot of labor costs and avoids losses caused by human error factors.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer with good development in the quality of Bottle Unscrambler products. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.
After the Labeling machine sensor sends a signal that the labeling object is ready to be labeled, the drive wheel on the Labeling machine turns up. As the rolled label is in a tight state on the equipment, when the Labeling machine backing paper is tightly attached to the peeling plate and changes direction, the Labeling machine label is forced to disengage due to the rigidity of its material and is ready to be labeled. At this time, the labeling object is located just below the label, under the action of the labeling wheel, to achieve synchronous labeling. After the Labeling machine has finished labeling, the sensor under the roll label sends a stop signal, the drive wheel comes to a standstill, and a labeling cycle end. No matter which type of Labeling machine, the labeling process is roughly the same. The difference is that the installation position of the Labeling machine is different, the labeling object is conveyed differently and positioned differently, and the form of the labeling roller of the Labeling machine is also different. So, what are the Labeling machine's requirements for labels? Let's look at it together next.
This is the content list:
l Surface material
l Release force
l At the end of the paper
l Processing quality
Labeling machine label stiffness is the key to labeling, so the Labeling machine surface material is required to have a certain strength and hardness. Labeling machine label stiffness and the thickness of the material and the area of the label, so the Labeling machine in the use of soft film material should be appropriate to increase its thickness, generally controlled at 100μm or more. Labeling machine thin paper materials, such as 60 ~ 70g/m2 labeling paper, are generally not suitable for the production of large labels, but suitable for processing into small labels, such as price tags used on the price tag. Labeling machine label stiffness is not good, it will cause labeling out of the label, or label and backing paper reward so that the automatic labeling failure.
Labeling machine peel-off force is the force at which the label is separated from the backing paper by the Labeling machine. The Labeling machine release force is related to the type and thickness of the adhesive, the silicone coating on the surface of the backing paper, and the ambient temperature at the time of labeling. If the Labeling machine release force is too small, the label will easily fall off (leave the backing paper) during the conveying process. The Labeling machine's release force is too large, the label will be difficult to detach from the backing paper, and it will not be able to produce labels. The Labeling machine should be integrated control of the technical indicators so that the release force is maintained within a reasonable range.
At the end of the paper
Is also an important indicator to control automatic labeling. The requirements of the Labeling machine base paper surface silicon-coated evenly, the Labeling machine peeling force is consistent. Uniform thickness and good tensile strength ensure that the Labeling machine will not break when labeling. Uniform thickness and good light transmission of the Labeling machine ensure that the sensor can correctly identify the location of the label.
Requires that both sides of the Labeling machine backing paper after slitting should be flat and free of fracture to avoid the backing paper from breaking when the tension changes. Labeling machine die-cutting, to avoid cutting through the backing paper or damage to the silicone layer. If the Labeling machine backing paper and silicone coated layer are destroyed, the Labeling machine backing paper will break easily or the glue in the label will penetrate the backing paper. In addition, the static electricity in the web label must be eliminated before Labeling machine labeling, because static electricity will lead to Labeling machine labeling failure or labeling inaccuracy.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. Before the Labeling machine leaves the factory, it will conduct a large number of tests on the Labeling machine to maintain the healthy development of the Labeling machine market. If you are interested in the Labeling machine, you can contact us, our website is www.cnzpack.com.
Tube filling machine and sealing machine is advanced equipment for sealing plastic pipes and aluminum-plastic pipes. It uses the thermal shock effect of the plastic tube produced by the ultrasonic sealing transducer and quickly melts the adhesive. The tube Filling machine And the Sealing machine does not need to add any additives, even if the surface is contaminated, it will not affect the sealing effect. Next, let's take a look at the advantages and applications of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
Advantages of Tube Filling machine And Sealing machine.
Application field of Tube Filling machine And Sealing machine.
First, the servo motor controls the filling, and 8 nozzles are filled at the same time. Second, the Tube Filling Machine And the Sealing machine can achieve fast cleaning, fast adjustment, and step-less adjustment of the volume cylinder speed. The tube Filling machine And the Sealing machine is suitable for filling different specifications and different liquids. Third, the filling volume only needs to be adjusted once, each volume cylinder is fine-tuned, the filling accuracy is high and the consistency is good. The contact material part is 316L stainless steel and silicon rubber, which meets the GMP standard. Fourth, the filling piston-cylinder adopts imported geared motor step-less speed regulation, which is suitable for aqueous liquids and viscous liquids. Fifth, imported electromagnetic clutches and brakes eliminate inertia and high filling accuracy. Sixth, the man-machine interface communicates with the PLC. You can debug the device and change the type with simple settings on the screen. Seventh, bottling, positioning, filling, and discharging are all automatic. If the bottle is not in the correct position, the bottle is blocked, or the filling tube is not inserted into the bottle during filling, the equipment will automatically protect and continue to operate after troubleshooting.
Tube filling machine and sealing machine is mainly used to fill ointment or viscous fluid materials into aluminum tubes, plastic tubes, or composite tubes. Then seal the end of the tube. The Tube Filling machine And Sealing machine adopts a new type of stainless steel butterfly valve dosing pump and a screw fine adjustment device. In addition, the Tube Filling Machine And Sealing machine is widely used for filling, sealing, and batch number printing of aluminum tube packaging products in cosmetics, toothpaste, ointment, food, shoe polish, adhesives, etc. Tube Filling machines And Sealing machines can also be widely used in product packaging in medicine, daily chemical, food, chemical, and other industries. Such as ointment, adhesive, silica gel, AB glue, skin cream, hair dye, shoe polish, toothpaste, and other liquid or paste-like materials filling and sealing.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our company adheres to the corporate culture of "quality-oriented, customer first", and has always made unremitting efforts to become a professional Tube Filling machine And Sealing machine supplier in the industry.