We know that Cartoning Machine has a great effect on our production and life and that Cartoning Machine effectively guarantees the packing quality of goods and the safe operation of the organization. So how does Cartoning Machine effectively ensure the packing quality of goods and the safe operation of the organization? Let's take a look together next.
This is the content list:
Introduction of Cartoning Machine
Cartoning Machine has coordination and safety
Cartoning Machine has stability
Cartoning Machine is suitable for intermittent Cartoning of medicine plates, hoses, ampoules, and similar items. The maximum speed of the Cartoning Machine can reach 160 boxes/min, with high packaging efficiency and high quality. Cartoning Machine can automatically complete manual folding, carton opening, plate packing, batch number printing, and sealing, etc. Cartoning Machine adopts frequency conversion speed regulation and human-machine interface PLC control. The photoelectricity monitors the actions of various parts, and when abnormalities occur during operation, it can automatically stop and display the reason for timely troubleshooting. It can be used alone or connected with blister packaging machines and other equipment to form a production line, so the Cartoning Machine effectively guarantees the loading of items. Box quality and safe operation of the mechanism.
The whole Cartoning Machine continuously pushes the material and packs the carton, the action of each actuator is coordinated, stable and reliable, and the coordination is good. The Cartoning Machine push plate device is equipped with an alarm and shutdown system for products not entering the box, which effectively guarantees the quality of the boxing of goods and the safe operation of the mechanism.
The continuous-moving box opening system and pull-open box opening mechanism of the Cartoning Machine are more stable and reliable, and the servo feeding mechanism is stable and reliable. Cartoning Machine air pressure and vacuum protection shutdown system, door cover opening automatic detection shutdown device, etc., to ensure the safety of the operation of the Cartoning Machine. Very simple and fast product size change and adjustment can be made through the dial handwheel. Frequency conversion speed regulation, Cartoning Machine PLC automatic control, touch screen Operation, Chinese and digital display, simple operation, stable system operation. Main drive overload protection, fault diagnosis prompt, fault automatic shutdown.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, labeling machine, bottle unscrambler, tube filling and sealing machine, cartooning machine, and other packaging equipment. The development in the field of the Cartoning Machine is also outstanding. If you are interested in Cartoning Machine, you can contact us. Our website is www.cnzpack.com.
Bottle Unscrambler scientific maintenance and daily management institutionalization are very important. Scientific maintenance and the establishment of a daily management and use system have a very important role and significance for the actual use of mechanical products. It improves the standardization and performance of daily maintenance. It is more convenient for people to choose, especially it can be better suited to play the role of mechanical products in actual production. It is necessary to carry out reasonable maintenance and management of Bottle Unscrambler to improve the performance advantages of the product itself and let Bottle Unscrambler can help production in time during operation. So what are the precautions for Bottle Unscrambler? Let's take a look together next.
This is the content list:
l Things to do when installing Bottle Unscrambler
l Precautions when using Bottle Unscrambler
l Matters needing attention when cleaning the automatic Bottle Unscrambler
Things to do when installing Bottle Unscrambler
1. Before installing the Bottle Unscrambler, we need to check the Bottle Unscrambler thoroughly to see if the materials are complete and whether it is damaged. If you find a problem, please communicate with the manufacturer in time to solve it.
2. After checking the completion of the Bottle Unscrambler, follow the installation instructions to assemble the Bottle Unscrambler and adjust accordingly. Then add lubricating oil to the place that needs lubrication to ensure the flexibility of the Bottle Unscrambler.
3. After the test run Bottle Unscrambler, if it runs normally, it means that the installation of Bottle Unscrambler is completed.
Precautions when using Bottle Unscrambler
1. According to Bottle Unscrambler production conditions, choose to use a power supply that meets Bottle Unscrambler specifications.
2. To prevent electric shock, the Bottle Unscrambler must be well-grounded. Please equip the Bottle Unscrambler with a power socket with a ground wire.
3. After turning off the Bottle Unscrambler power switch, there is still strong voltage in some circuits in the electrical control of the machine. If the control circuit needs to be repaired, the power cord must be unplugged to avoid electric shock.
Matters needing attention when cleaning the automatic Bottle Unscrambler
1. If the company needs to disassemble and wash the Bottle Unscrambler, please do not turn off the air source and power supply.
2. Avoid electric shock to Bottle Unscrambler. When disassembling the Bottle Unscrambler, do not directly rinse the body with water, because the Bottle Unscrambler is equipped with electrical control components. If the components contact the water source, there is a risk of electric shock and may damage the Bottle Unscrambler components.
3. It is strictly forbidden to show the residues of the filled items on the Bottle Unscrambler, such as oil stains, paints, etc. The existence of these things will accelerate the corrosion of the Bottle Unscrambler and affect its service life. If any residual items are found, they should be cleaned up in time.
4. Lubricate the Bottle Unscrambler regularly, clean the Bottle Unscrambler every once in a while, and make a cleaning record for later review.
We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The production of Bottle Unscrambler is strictly controlled. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.
Korea East Asia Pharmaceutical Company, ordered a syrup filling line from our company, from bottle management - bottle washing - filling - corking - capping - labeling, the whole line in the Korean factory to complete the commissioning task, the whole line production design speed of 120 bottles per minute high-speed filling line.
In our production and life, the unscrambler has an important influence on us. So what are the types of Bottle Unscrambler? Let's take a look together next.
This is the content list:
l Gravity Bottle Unscrambler
l Water-floating and baffled Bottle Unscrambler
l Friction Bottle Unscrambler
l Centrifugal Bottle Unscrambler
Gravity Bottle Unscrambler
The basic principle of the gravity-centered Bottle Unscrambler is to use the characteristics of the division of the bottle's center of gravity during the finishing process. If the bottle is facing forward, the center of gravity of the Bottle Unscrambler will be close to the bottom of the bottle, so that the bottle will not change its arrangement. If the bottle is reversed, the center of gravity will be at the upper part of the bottle, the center of gravity of the bottle will be unstable, this function is suitable for use in the Bottle Unscrambler, which is a heavy glass bottle.
Water-floating and baffled Bottle Unscrambler
The basic principle of the water-floating and baffled Bottle Unscrambler is to use the buoyancy principle of water in the conveying stage to convey the bottles to the finishing stage. In the Bottle Unscrambler finishing stage, baffle A is used to make the bottles forward. There is a rectangular cavity on the baffle that fits the bottle mouth. When the bottle mouth of the Bottle Unscrambler comes over, the mouth of the bottle will enter the rectangular cavity, so that the bottom of the bottle is lowered first, and the mouth of the bottle is lowered, and the bottle will be output in the forward direction. When the bottom comes over, the baffle does not work, and the Bottle Unscrambler bottle is output in the forward direction.
Friction Bottle Unscrambler
The basic principle of the friction Bottle Unscrambler is to use the friction of the belt to transport the bottles in the finishing stage, and to adjust the bottles by the friction in the finishing stage. Compared with the above two schemes, this scheme has the advantage of high-efficiency Z, and there are no other unnecessary processes, such as cleaning phases. The structure design of the Bottle Unscrambler mainly utilizes the friction of the belt, and the friction type Bottle Unscrambler enables the bottle to flip under high-speed movement, and achieves high efficiency, and improves processing efficiency.
Centrifugal Bottle Unscrambler
The basic principle of the centrifugal Bottle Unscramble is to use the centrifugal force of the disc to bring the bottle close to the outside of the ring, and then use the different characteristics of the bottom and the width of the bottle mouth to turn the bottle mouth downwards. The function of the centrifugal Bottle Unscrambler is to manually add materials to the storage bottle library for storage. The materials in the storage bottle library will be automatically quantified and fed to the turntable at a set speed. The turntable rotates at a high speed to supply the bottles as required. The web wheel the irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The unscrambler part clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts out the bottles through the bottle turning device. It is an indispensable machine for high-speed production to realize fully automated operation, and it saves a lot of labor costs and avoids losses caused by human error factors.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer with good development in the quality of Bottle Unscrambler products. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.
In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.
This is the content list:
The main workflow of Capping Machine
How to carry out daily maintenance and maintenance of Capping Machine
How to deal with common problems of Capping Machine
We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.
1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.
2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.
3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.
4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.
5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.
6. Add cylinder lubricating oil to the pneumatic triplet regularly.
7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.
First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.
Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.
Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?
Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.
Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.
In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.
Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.
They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.
After we purchase Pharmaceutical Filler and Capper, we need to install and debug Pharmaceutical Filler and Capper. Let's take a look at it together next.
This is the content list:
l Installation of Pharmaceutical Filler and Capper
l Commissioning of Pharmaceutical Filler and Capper
l Maintenance of Pharmaceutical Filler and Capper
Installation of Pharmaceutical Filler and Capper
According to different models and specifications of Pharmaceutical Filler and Capper, refer to the random manual for installation.
For small-sized Pharmaceutical Filler and Capper, it is not required to build the foundation, just install it on the flat workshop floor, make a good horizontal reference, adjust the elevation of incoming and outgoing chain belt according to the layout diagram, and adjust the legs to make the load of the whole machine evenly distributed.
For large-sized Pharmaceutical Filler and Capper, it is necessary to build a solid installation foundation as required. When installing, the horizontal benchmark should be played, especially when it is connected with the capping machine, the two parts of the incoming and outgoing bottle belts must be at the same horizontal benchmark.
To ensure the smooth bottle delivery of Pharmaceutical Filler and Capper, the inlet pallet under the inlet star wheel should be 0.5mm higher than the surface of the bottle tray, and the outlet pallet under the middle star wheel should be 0.5mm lower than the surface of the bottle tray. The running is free and there should be no jamming interference. The horizontal part of the liquid inlet pipe should have a certain slope to facilitate emptying and air discharge. Make sure the bearing load of Pharmaceutical Filler and Capper's legs is even. Matching equipment with the host, such as gas-liquid control box, vacuum pump system and electric control box, etc. are generally installed separately.
Commissioning of Pharmaceutical Filler and Capper
After confirming the installation of Pharmaceutical Filler and Capper is completed, the commissioning of Pharmaceutical Filler and Capper can be carried out step by step as follows. Replace suitable accessories according to the bottle type filled by Pharmaceutical Filler and Capper, and adjust the parts, including the inlet screw, guide bar spacing, side guard safety switch, star-shaped paddle wheel, reservoir, and capping head height adjustment, etc. Thoroughly clean the Pharmaceutical Filler and Capper reservoir, liquid piping, and gas piping to ensure that there is no foreign material. Make a hydraulic test on the storage tank and pipeline at the same time. Check carefully whether the wiring of the Pharmaceutical Filler and Capper control box is correct, and turn on the main switch only after the equipment is turned manually without jamming. Start the equipment in a pointing way to check if there is any abnormality. Start the Pharmaceutical Filler and Capper at low speed and check the starting, braking, emergency stop, and speed regulation performance. Then infuse an empty bottle at low speed, check whether it can pass through the bottle feed screw, guide bar, and star wheel smoothly and whether each control touch block can respond sensitively. Check whether the Pharmaceutical Filler and Capper can drop the cap smoothly and seal the cap tightly. After that, adjust the value of each instrument on the liquid and gas control cabinet according to the filing requirements of Pharmaceutical Filler and Capper. Check the liquid level and pressure of Pharmaceutical Filler and Capper reservoir, make filling test, adjust the filling head and control the bottling level.
Maintenance of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper in the process of use, must be required to carry out regular maintenance. First of all, we must ensure that the lubrication status of the Pharmaceutical Filler and Capper must be good, and the lubrication points must be well-lubricated in time to maintain the oil level of each tank and the intact spray lubrication function. Timely replacement of a variety of damaged parts, such as seals, bottle transport parts, and transmission parts in the wearing parts. The movable parts that are not adjusted for a long time, such as the reservoir of Pharmaceutical Filler and Capper and the height adjustment device of the capping machine, should be run regularly to avoid rust and corrosion. Regularly and regularly clean the liquid tank of Pharmaceutical Filler and Capper, liquid delivery tube, filling valve, and parts that may contact with liquid as required. Liquid residue, oil, water, and glass fragments should be removed to keep the equipment neat and hygienic. Since there are many models and specifications of Pharmaceutical Filler and Capper, and the performance, structure, and working principle vary greatly, operators and maintenance personnel should use and maintain them according to the operation manuals accompanying each machine.
Our products are in great demand in both domestic and international markets, and we are committed to improving and developing to meet our customers and the market demand is our eternal theme and sincere commitment to our customers. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.
Tube filling machine and sealing machine is advanced equipment for sealing plastic pipes and aluminum-plastic pipes. It uses the thermal shock effect of the plastic tube produced by the ultrasonic sealing transducer and quickly melts the adhesive. The tube Filling machine And the Sealing machine does not need to add any additives, even if the surface is contaminated, it will not affect the sealing effect. Next, let's take a look at the advantages and applications of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
Advantages of Tube Filling machine And Sealing machine.
Application field of Tube Filling machine And Sealing machine.
First, the servo motor controls the filling, and 8 nozzles are filled at the same time. Second, the Tube Filling Machine And the Sealing machine can achieve fast cleaning, fast adjustment, and step-less adjustment of the volume cylinder speed. The tube Filling machine And the Sealing machine is suitable for filling different specifications and different liquids. Third, the filling volume only needs to be adjusted once, each volume cylinder is fine-tuned, the filling accuracy is high and the consistency is good. The contact material part is 316L stainless steel and silicon rubber, which meets the GMP standard. Fourth, the filling piston-cylinder adopts imported geared motor step-less speed regulation, which is suitable for aqueous liquids and viscous liquids. Fifth, imported electromagnetic clutches and brakes eliminate inertia and high filling accuracy. Sixth, the man-machine interface communicates with the PLC. You can debug the device and change the type with simple settings on the screen. Seventh, bottling, positioning, filling, and discharging are all automatic. If the bottle is not in the correct position, the bottle is blocked, or the filling tube is not inserted into the bottle during filling, the equipment will automatically protect and continue to operate after troubleshooting.
Tube filling machine and sealing machine is mainly used to fill ointment or viscous fluid materials into aluminum tubes, plastic tubes, or composite tubes. Then seal the end of the tube. The Tube Filling machine And Sealing machine adopts a new type of stainless steel butterfly valve dosing pump and a screw fine adjustment device. In addition, the Tube Filling Machine And Sealing machine is widely used for filling, sealing, and batch number printing of aluminum tube packaging products in cosmetics, toothpaste, ointment, food, shoe polish, adhesives, etc. Tube Filling machines And Sealing machines can also be widely used in product packaging in medicine, daily chemical, food, chemical, and other industries. Such as ointment, adhesive, silica gel, AB glue, skin cream, hair dye, shoe polish, toothpaste, and other liquid or paste-like materials filling and sealing.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our company adheres to the corporate culture of "quality-oriented, customer first", and has always made unremitting efforts to become a professional Tube Filling machine And Sealing machine supplier in the industry.