In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.
This is the content list:
The main workflow of Capping Machine
How to carry out daily maintenance and maintenance of Capping Machine
How to deal with common problems of Capping Machine
We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.
1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.
2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.
3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.
4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.
5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.
6. Add cylinder lubricating oil to the pneumatic triplet regularly.
7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.
First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.
Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.
Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?
Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.
Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.
In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.
Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.
In our production and life, the Liquid Filling Machine has a significant impact on many industries, so what is the method of using the Liquid Filling Machine? Let's go take a look next.
This is the content list:
l The ground wire must be well-grounded before the Liquid Filling Machine works
l Liquid Filling Machine liquid filling system assembly
The ground wire must be well-grounded before the Liquid Filling Machine works.
The ground wire must be well-grounded before the Liquid Filling Machine works, and then the appropriate standard syringe must be selected according to the different filling volumes. Generally, a 1ml syringe is used when the dispensing range is 0.2-1ml. Use a 5ml syringe for 1-5ml.use a 10ml syringe for 5-10ml. The 20ml model uses a 20ml glass infusion device. The 100ml model uses a 100ml glass infusion device, and the 500ml model uses the stainless steel filling system produced by our factory.
Liquid Filling Machine liquid filling system assembly
Pull out the inner core of the Liquid Filling Machine syringe, put the screw sleeve on the inner core of the syringe, and use the screw sleeve to properly fasten it to the lower base (cleanliness must be paid when disassembling the syringe). Place the upper clamp seat on the outlet end of the Liquid Filling Machine syringe jacket, and properly tighten the nuts on both sides to assemble the inner core and outer jacket of the installed Liquid Filling Machine syringe into one body. At this point, the Liquid Filling Machine injection system is assembled.
Place the Liquid Filling Machine valve with the arrow facing upwards and the arrow mark facing outwards and fix it on the fixing screw with a nut. Assemble the Liquid Filling Machine with a complete liquid filling system, align the upper and lower round holes of the liquid filling system components with the upper and lower fixing rods respectively, and put them on the bearing so that the outer end surface and the bearing surface are levels. When assembling the lower end, do not make the screw sleeve and the crank touch to prevent abnormal noise when the crank on the Liquid Filling Machine rotates (the screw sleeve and the crank are about 1mm apart when installed correctly). After the liquid filling system is installed correctly, tighten it. Tighten the screws up and down. Use a short hose to connect the Liquid Filling Machine syringe to the valve connection nozzle. The liquid inlet pipe is connected to the water inlet, and the liquid outlet pipe is connected to the water outlet. To prevent the liquid inlet and outlet pipes from being entangled, clip the liquid inlet and outlet pipes into the ear openings on the side of the casing.
Turn the crank of the Liquid Filling Machine by hand, it should be able to rotate freely, otherwise, the assembly is wrong, you should check whether the Liquid Filling Machine injection system is fastened to the rotating bearing.
Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, capping machine and labeling machine, bottle unscrambler, tube filling and sealing machine, Cartoning machines, and other packaging equipment. If you are interested in Liquid Filling Machine, you can contact us. Our website is www.cnzpack.com.
Nowadays, the number and types of Cosmetic Filling machines And Capping Machines on the market are very large. Customers who use the Cosmetic Filling Machine And Capping machine for the first time will inevitably be a little confused when purchasing this equipment and don't know how to buy a cost-effective Cosmetic Filling machine And Capping machine suitable for their factory. Next, let's take a look at how to choose a Cosmetic Filling machine And a Capping Machine. Here are some answers.
l Here is the content list:
l Four purchasing principles for Cosmetic Filling Machine And Capping Machine.
l Precautions for purchasing Cosmetic Filling machine And Capping machine.
Four purchasing principles for Cosmetic Filling Machine And Capping Machine.
First, high-cost performance is the first principle. At present, the quality of the domestically produced Cosmetic Filling Machine And the Capping machine has been greatly improved than before, and it keeps pace with the imported machines. Second, choose as far as possible the famous brand Cosmetic Filling machine And Capping machine company with a long history, and the quality is guaranteed. If you purchase a low-quality Cosmetic Filling Machine And Capping machine, the amount of packaging film that will be wasted over time in daily production is not a small number. Third, if there is an on-site inspection, we must pay attention to the big aspects, but also the small details. The details often determine the quality of the whole machine. Fourth, in terms of after-sales service, we must have a good reputation and prompt after-sales service. For example, in beverage companies, summer is the peak season for production. If there is a problem with the machine during the production process that cannot be solved immediately, there will be a great loss. Wenzhou Zungwan Intelligent Machine Co., Ltd.'s after-sales service is super timely.
Precautions for purchasing Cosmetic Filling machine And Capping machine.
See whether the Cosmetic Filling machine And the Capping machine can meet a variety of bottle types. Many companies will choose to produce products with different packaging specifications and materials. In this case, bottle compatibility is very important. Because the investment in purchasing multiple types of equipment is too large, purchasing a Cosmetic Filling machine And a Capping Machine that can be used in one machine can effectively reduce the investment cost of the equipment.
Purchasing Cosmetic Filling Machine And Capping Machine is a one-time expense, while after-sales service is a daily expense. Many companies care about how much they spend on equipment when purchasing, and they rarely discuss and estimate the cost of after-sales service. This is a common omission in equipment procurement by many companies. When purchasing Cosmetic Filling Machine And a Capping Machine, it is necessary to compare the level of operating cost and comprehensively weigh the purchasing cost. The operating cost of the machine includes energy consumption, the number and quality of operators, the price and replacement frequency of spare parts and wearing parts, the cost of after-sales service engineers, the service life and depreciation of the equipment Rate, etc.
For more questions about Cosmetic Filling machines And Capping Machines, please consult Wenzhou Zungwan Intelligent Machine Co., Ltd. Our official website is https:// www.cnzpack.com/. Years of accumulated experience in the R&D and production industry will provide you with more product services and technical support!
With the continuous development of our production life, the emergence of Pharmaceutical Filler and Capper has brought great convenience to the industry. So what are the procedures and precautions for Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l The operation method of Pharmaceutical Filler and Capper
l Safety rules for the use of Pharmaceutical Filler and Capper
l Precautions for Pharmaceutical Filler and Capper
The operation method of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper installation precautions before use check, after the machine is installed, turn on the power, test runs the three-phase motor to ensure that the correct direction of operation, ensure that the pressure and flow of compressed air, check whether the motor, bearings, etc. need to be lubricated, no oil-free operation is strictly prohibited, normal before starting Pharmaceutical Filler and Capper. Filler And Capper at the same time, observe whether the fasteners of each part are loose, and only after the operation of each part is stable, can it be used normally. Check whether the function of the safety facilities of Pharmaceutical Filler and Capper is normal, check carefully whether there is water in all water tanks, whether the chainplate is stuck, whether there is debris on the conveyor belt, whether there are caps in the storage box, whether the water, power, and gas sources are connected before starting the machine. After all, conditions are ready, then close the main power QF, power indicator light, fault indicator, emergency stop indicator light is not on, then the start conditions are available, press the start button on the control box and the start switch at the filling, after the buzzer three warning, the whole machine starts running, take external washing, rinsing, filling fully automatic work mode, stop can be at the filling and control box press the stop button after the stop should turn off the main power.
Pharmaceutical Filler and Capper safety rules of use
1. No foreign objects (such as tools, rags, etc.) in Pharmaceutical Filler and Capper equipment.
2. Pharmaceutical Filler and Capper should not be allowed to have abnormal noise, if there is, it should be stopped immediately to check the reason.
3. All protective materials should be safe and reliable, it is strictly prohibited to wear clothing that may be hung by moving parts (such as scarves, bracelets, watches, etc.).
4. Long hair, should wear a hair cover.
5. Do not use water and other liquids to clean the electrical unit.
6. Cleaning should wear work clothes, gloves, glasses, etc., to prevent strong acid, strong alkali corrosion.
7. When Pharmaceutical Filler and Capper is running, someone must monitor it and do not approach the machine with tools or other objects.
8. Don't let the staff who are not related to the operation approach the installation of Pharmaceutical Filler and Capper.
Precautions for Pharmaceutical Filler and Capper
1、After unpacking Pharmaceutical Filler and Capper, first check whether the random technical information is complete and whether the machine is damaged in transportation, to solve the problem in time.
2、Install and adjust the feeding and discharging components according to the shape illustration in this manual.
3、Lubricate each lubrication point with new lubricant.
4、Turn the Pharmaceutical Filler and Capper by shaking the handle, check whether the Pharmaceutical Filler and Capper are running in the correct direction (facing the motor spindle in the counterclockwise direction), and the installation precautions of the Pharmaceutical Filler and Capper must be protected from grounding.
If you are interested in Pharmaceutical Filler and Capper, please contact us, our website is www.cnzpack.com.
Most Bag Packing Machines track and adjust various mechanical parameters through intelligent control instruments and menu-type software on the touch screen. The electronic display shows the length of the cut bag, the packaging speed, the net content of the filling, and the packaging output, etc., which can be understood at a glance. The standard color code tracking photoelectric system of the Bag Packing Machine can ensure the correct printing patterns of the packaged products. In addition, Bag Packing Machine can perform online status monitoring and fault diagnosis analysis of the working process. Once a problem occurs, Bag Packing Machine will automatically stop and display the cause and solution of the fault. So how do we maintain the Bag Packing Machine equipment in actual production? Let's take a look together next.
This is the content list:
l Maintenance after production
l Machine parts lubrication
l Care instructions
Maintenance after production
Every day after production, employees must clean the Bag Packing Machine before leaving get off work. First, the material barrels are cleaned in the warehouse, and the remaining materials on the tray are cleaned and kept clean. The remaining materials in other parts are cleaned up to prepare for the next use of the Bag Packing Machine.
Machine parts lubrication
The box part of the Bag Packing Machine is equipped with an oil gauge. The oil should be filled once before the Bag Packing Machine is turned on. It can be added in the middle according to the temperature rise and operating conditions of each bearing. The Bag Packing Machine worm gearbox must store oil for a long time. The oil level is high enough that the worm gear invades the oil. If it is used frequently, the oil must be replaced every three months. There is an oil plug at the bottom for draining oil. When refueling the Bag Packing Machine, do not let the oil spill out of the cup, let alone flow around the Bag Packing Machine and on the ground. Because oil is easy to pollute materials and affect product quality.
Check the parts of the Bag Packing Machine regularly, once a month, check whether the movable parts of the Bag Packing Machine worm gear, worm, lubricating block, bearings, and other moving parts are flexible and worn. If any defects are found, they should be repaired in time and should not be used reluctantly. The Bag Packing Machine should be used in a dry and clean room, and should not be used in places where the atmosphere contains acids and other gases that are corrosive to the body. When the Bag Packing Machine roller moves back and forth during work, please adjust the screws on the front bearing to the proper position. If the gear shaft of the Bag Packing Machine moves, please adjust the screws behind the bearing frame to the proper position, adjust the gap so that the bearing does not make a noise, turn the belt pulley by hand, and tighten properly. Too tight or too loose can make the Bag Packing Machine happen. The possibility of damage. If it is out of service for a long time, the Bag Packing Machine must be wiped and cleaned, and the smooth surface of the machine must be coated with anti-rust oil and covered with a cloth canopy.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that produces first-class Bag Packing Machine product quality and efficient and fast after-sales service, which has created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. If you are interested in Bag Packing Machine, you can contact us, our website is www.cnzpack.com.
Bag Packing Machine consists of vacuum pump, motor, vacuum chamber, sealing strip, plexiglass plate cover, airbag, solenoid valve, etc. Bag Packing Machine is a general term for product production and outsourcing machines. It is mainly divided into two aspects, Bag Packing Machine assembly line production and packaging, used in the filling (filling), sealing machine, and coding of (bag, bottle) products in the food, medicine, chemical, and other industries. Bag Packing Machine product peripheral packaging equipment, used for spraying (printing) the production date, sealing, shrinking film, etc. after the product is produced. Then what is the principle and purpose of the Bag Packing Machine? Let's take a look together next.
This is the content list:
l Principle of Bag Packing Machine
l Bag Packing Machine is versatile
Principle of Bag Packing Machine
Bag packaging machine through the suction nozzle into the bag of the packaged goods, emptying air, from the suction nozzle discharge, and then complete sealing.
Bag Packing Machine is versatile
Bag Packing Machine is used in food, chemical, pharmaceutical and agricultural markets. Bag Packing Machine is easy to use and can complete multiple processes at once: bag pulling, bag making, filling, coding, counting, metering, sealing, product conveying, automatically, Bag Packing Machine is unmanned after setting. The Bag Packing Machine is highly efficient. In the Chinese market, the output of fully automatic packaging machines can approach 120-240 bags per minute to replace the old-time manual products, whose output is far more than several times the time. Bag Packing Machine clean, hygienic, and energy-efficient. Bag Packing Machine has the function of clean, hygienic, material saving, bag saving, money saving, and environmental protection.
Since the 1950s, my country's plastic machinery manufacturing industry has undergone rapid development for nearly half a century, especially since the reform and opening up. The Bag Packing Machine has now been built with a complete range of products, the main technical and economic indicators are close to or have reached the advanced level, and the supporting facilities are becoming more and more advanced. Production is gradually specialized, Bag Packing Machine has a large-scale and complete industrial system, and Bag Packing Machine products meet the needs of the domestic market.
We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine and labeling machine, bottle unscrambler, tube filling and sealing machine, cartooning machine, and other packaging equipment. The quality of our Bag Packing Machine and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. If you are interested in Bag Packing Machine, you can contact us, our website is www.cnzpack.com.
Bottle Unscrambler is suitable for automatic unscramble of plastic round bottles, flat bottles, and tube-top bottles. Disordered bottles are poured into the bottle storage box. The bottles enter the filling machine conveyor line in an upright and orderly manner. The use of the Bottle Unscrambler equipment greatly reduces the labor intensity of the operators, and the equipment is stable and reliable with a high degree of automation. So, what is the structure of Bottle Unscrambler? Let's take a look together next.
This is the content list:
l The lifting mechanism of Bottle Unscrambler
l Bottle Unscrambler's unscrambler mechanism
l Bottle delivery mechanism of Bottle Unscrambler
l Bottle Unscrambler's bottle-out mechanism
The lifting mechanism of Bottle Unscrambler
Bottle Unscrambler has a stainless steel shell, stainless steel support feet, stainless steel large-capacity hopper, no bottle alarm and cap opening function, engineering plastic conveyor belt, which meets GMP requirements.
Bottle Unscrambler Bottle Unscrambler
Bottle Unscrambler adopts automatic quantitative feeding and turntable technology to maintain the dynamic balance of the number of bottles in the unscrambler tray to ensure stable and continuous bottle output. The Bottle Unscrambler enters the Bottle Unscrambler turntable by the lifting mechanism, and the turntable rotates at a high speed to sort out the bottles as required. Bottle Unscrambler web wheel removes irregular bottles.
Bottle delivery mechanism of Bottle Unscrambler
The bottle delivery mechanism of Bottle Unscrambler is a conveyor belt that meets GMP and FDA standards and requirements and uses flexible cushioning to facilitate bottle turnover. The structure of single-motor-driven double-belt pulleys ensures the same speed as the two clamping belts. The bottle-feeding mechanism of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides. The bottle delivery mechanism of Bottle Unscrambler sorts out the bottles through different bottle flippers.
Bottle Unscrambler's bottle-out mechanism
The Bottle Unscrambler's single-motor drive double-pulley structure ensures that the two clamping belts have the same speed. Adjustable clamping belt speed. When the clamping belt sends out the bottle, the speed of the Bottle Unscrambler is the same as that of the main conveyor belt. The Bottle Unscrambler does not invert the bottle. The conveyor belt conforms to GMP and FDA standards and requirements. It adopts flexible buffering and is convenient. The bottle is turned over.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our Bottle Unscrambler and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. Bottle Unscrambler is in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market needs are our eternal topic and our sincere commitment to customers. If you are interested in Bottle Unscrambler, you can contact us, our website is www.cnzpack.com. We look forward to your coming and hope to cooperate with you.
Pharmaceutical Filler and Capper have been used by more and more companies in the industry, and many operators have learned how to use Pharmaceutical Filler and Capper, but they do not know much about its properties and working principle, so when Pharmaceutical Filler and Capper malfunctions, there is no way to start. So what is the working principle of Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l Introduction of Pharmaceutical Filler and Capper
l Pharmaceutical Filler and Capper working principle
Introduction of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper is a machine for filling and sealing objects, which is a small product in the packaging machine and is divided into the semi-automatic filling machine and fully automatic filling line in terms of the degree of automation of Pharmaceutical Filler and Capper production. From the point of view of packaging materials can be divided into liquid filling machinery, paste filling machine, powder filling machine, granule filling machine. Recently, with the QS certification of food, many manufacturers have started to focus on the quality and packaging of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper working principle
For Pharmaceutical Filler and Capper to achieve the linkage effect, it is driven by transmission machinery, so that all parts can work in coordination. When Pharmaceutical Filler and Capper reaches a certain number of bottles, there is a special infrared sensor on the inlet track to receive the induction, which automatically catches the bottles behind and allows the bottles in front to be filled. After the bottles are filled, then let the bottles behind enter to fill the space, to realize no bottle without filling. When the bottles enter the position under the filling head, the other working sections stop and only the filling headworks, when the bottles leave, the Pharmaceutical Filler and Capper's head stops working, the track section works and the bottle stopper is released. The clean bottles coming out of the bottle washer are fed into the inlet spiral of Pharmaceutical Filler and Capper by the bottle feeding belt and sent to the bottle-holding cylinder on the rotary table through the bottle feeding star wheel and raised, the bottle mouth is guided by the centering device and pressed against the lower part of the filling valve to form a seal. After being evacuated, the backpressure gas (CO,) in the storage cylinder is rushed into the bottle, when the gas pressure in the bottle is equal to the gas pressure in the storage cylinder, the liquid valve opens under the action of the liquid valve spring, at this time, the object is automatically filled into the glass bottle along the bottle wall through the guidance of the umbrella type reflective ring on the return tube and is replaced into the storage cylinder through the return tube, when the object rises to a certain height and closes the return tube mouth. Automatically stop down the object. Then the liquid valve and gas valve are closed to drain the pressure gas in the neck part of the bottle to prevent the gushing of the object with gas when the glass bottle is descending so that the whole filling process is completed This is the main working principle of Pharmaceutical Filler and Capper, and the users can use it according to these Users can know clearly which part of the machine has problems and repair them according to these features of Pharmaceutical Filler and Capper.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, constantly researching and developing packaging machinery for various materials such as liquid, powder, cream/oil, fluid, and semi-fluid. Extensive tests are conducted before the Pharmaceutical Filler and Capper leave the factory to ensure the quality of products and maintain the healthy development of the Pharmaceutical Filler and Capper market. If you are interested in Pharmaceutical Filler and Capper, you can contact us at www.cnzpack.com. You are very welcome and we look forward to working with you.