In our production and life, the Cartoning Machine is of great significance to us, but sometimes, the Cartoning Machine will fail, so what is the reason for the failure of the Cartoning Machine? Next, let us analyze it together.
This is the content list:
Stop or stop between conveyor belts
The carton cannot be sucked down
The carton is not formed or ejected at the mouth of the box feeding template after being sucked
Can't suck the instructions
The paper rebounds during the suction process of the manual
The manual does not fold well
Uneven folding of the manual
There are curls and creases after the manual is folded
Manual stuck in the fence
1. Cartoning Machine shuts down at intervals to check if there is a shortage of materials and automatically starts up when supplemented.
2. Shut down the Cartoning Machine to check whether the power supply including the power supply part, the motor, or the governor is normal.
1. Whether the cartons of Cartons Machine are arranged neatly.
2. Whether the cartons of the Cartoning Machine are pasted together.
3. Whether the air pressure of the Cartoning Machine suction head is normal.
1. Check if the cartons of Cartons Machine are too hard.
2. Check whether the position of the guide rod of the cartons placed by the Cartoning Machine and the box delivery template are not correct.
3. Check whether the small hook spring at the rear of the Cartoning Machine delivery template is deformed.
4. Check if the height of the suction head of the Cartoning Machine and the box delivery track is correct.
1. Whether the Cartoning Machine manual is deformed, causing the suction head to fail to suck.
2. Whether the suction head gas of the Cartoning Machine is parallel to the manual.
3. Whether the paper width of the Cartoning Machine manual is different, the error must be within 1mm. The stacking position of the manual should be adjusted to a difference of 0.5mm from the inner edge when the suction head rises to the high position.
4. The small paper-separating hook above the suction head of the Cartoning Machine origami moves too early. Generally, the small hook should be inserted into the gap between the paper and the paper before the suction head is about to drop. The height of the small hook is adjusted to be 0.5mm away from the suction head when it is in the high position.
1. The foot-lifting action of the Cartoning Machine's manual was too early, and the manual was taken away by the foot support before being pulled down. The position of the feet of the Cartoning Machine is so that it does not touch the sucked manual when it is returned and it returns to the high position when the paper picking notch wheel has not pulled the paper.
2. Whether the matching speed of the Cartoning Machine suction head and paper picking wheel is the same. The suction head of the Cartoning Machine should be lowered first, and then the front part of the paper picking notch wheel should be pressed onto the paper.
1. Check if the Cartoning Machine paper is deformed and bent, and if there are burrs.
2. Is there any foreign matter in the fence of the Cartoning Machine blocking the paper?
3. The gap between the opening of the Cartoning Machine fence and the folding stick is too large, causing the paper to come out.
4. Is the gap between Cartons Machine's folding sticks too large to hold the paper? Adjust the adjusting screws at both ends of the folding stick to reduce the gap. If the Cartoning Machine folding stick has been used for too long and worn out, the folding stick must be replaced.
Check the Cartoning Machine to adjust the front and rear positions of the barriers in the fence to achieve the required folding size.
1. Is the gap between the Cartoning Machine baffle and the folding stick too large? Adjust the middle position of the baffle and folding stick.
2. If the middle position of the Cartoning Machine baffle and the folding stick has been adjusted, and there is still a large gap, remove the positioning pins on the Cartoning Machine baffle and re-adjust until the gap does not feed paper.
1. Whether the paper feeding gap of Cartoning Machine folding stick is too large and paper feeding is weak. The adjustment method is the same as above.
2. The installation position of the lower half of the Cartoning Machine fence is too long than the arc guide plate on it so that the paper cannot enter the folding stick below. Loosen all the fixing screws on the Cartoning Machine fence and adjust the board backward, but it should not be shorter than the upper guide plate and should be 1-3 mm longer than the guide plate. If it is shorter than the guide plate, the Cartoning Machine manual may go directly into the folding stick below without folding.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It will conduct a large number of tests before the Cartoning Machine leaves the factory to reduce the failure of the Cartoning Machine and provide warranty services. If you are interested in the Cartoning Machine, you can contact us Contact, our website is www.cnzpack.com.
The Cosmetic Filling machine And Capping machine integrates the functions of air purification, filling, inserting, capping, and venting. It is suitable for filling water injection, lotion, and cream products. The Cosmetic Filling machine And Capping machine has the advantages of reasonable design, stable performance, accurate quantity, glass tabletop, automatic bottle feeding, smooth operation and no noise, electric speed regulation of filling speed and filling volume, and convenient maintenance and cleaning. Next, let's take a look at the description and structural characteristics of the Cosmetic Filling machine And capping Machine. Here are some answers.
Here is the content list:
Description of Cosmetic Filling machine And Capping machine.
Structural characteristics of Cosmetic Filling machine And Capping machine.
The Cosmetic Filling machine And Capping machine adopts automatic low-vacuum filling, automatic bottle detection (no bottle no filling), three fillings, automatic lowering of the nozzle cap, circulation of the perfume bottle die, and wide adaptability. It can meet the volume of containers of different sizes and filling requirements. Cosmetic Filling Machine And Capping machine is equipped with air bottle cleaning, quantitative filling, negative pressure filling, pumping, roll cap, jacket, screw cap, rejection, labeling, and finished product collection. The mold moves in a circular motion, which makes it easy to change the bottle. The stepper motor is used for quantitative filling, and the filling volume can be adjusted quickly. The negative pressure device is used to fill the same liquid level and the manipulator releases the pump to increase the pump roll rate; the elastic rolling head is to avoid damage to the bottle body.
The design of the Cosmetic Filling machine And Capping machine is very reasonable. The Cosmetic Filling machine And Capping machine has a reasonable and compact structure, stable operation, flexible operation, and convenient specification conversion and adjustment. The speed of the aluminum cover is adjustable. Using the principle of seven-station three-knife cap rolling, the aluminum cap is rolled without damage, and the rolling mouth is firm, smooth and flat. The operation of the machine is very simple. The internal pneumatic part adopts new pneumatic components. The piston and cylinder of cylinder are made of PTFE and stainless steel, which meets the requirements of GMP testing. The filling speed can be adjusted at will with high precision. The Cosmetic Filling machine And Capping machine can be modified according to actual production needs and can be transformed into a multi-head type, explosion-proof type, and overflow type system.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. Our official website is https:// www. cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. Our company adheres to the service tenet of "customer first", and implements the service of honesty and customer first.
Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.
This is the content list:
l Capping Machine feeding half adjustment
l Matters needing attention in discharging
l Adjustment of the locking device
l Vibrator adjustment
Capping Machine feeding half adjustment
Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.
Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.
Matters needing attention in discharging
Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.
Adjustment of the locking device
Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.
Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.
The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.
Korea East Asia Pharmaceutical Company, ordered a syrup filling line from our company, from bottle management - bottle washing - filling - corking - capping - labeling, the whole line in the Korean factory to complete the commissioning task, the whole line production design speed of 120 bottles per minute high-speed filling line.
Celebrate the 10th anniversary of ZUNGWAN intelligent machine
——A letter from ZUNGWAN machine to you
Hello, partners, customers and friends of ZUNGWAN machine!
April 12 is the 10th anniversary of the establishment of ZUNGWAN intelligent machine. I'm 10 years old. From April 12, 2011 when I officially got my birth certificate (business license) to today, I've accompanied my close partners and colleagues through 10 spring, summer, autumn and winter, 10 special birthdays, and cooperated with more than 200 large, medium and small enterprises, companies and factories at home and abroad, It has sold more than 2000 automatic filling and sealing machines, more than 1000 automatic filling and capping machines, more than 3000 semi-automatic filling machines and more than 500 filling and packaging production lines.
My name is Wenzhou ZUNGWAN Intelligent Machine Co., Ltd. now has more than 50 employees. I am a well-known brand enterprise specializing in the R & D, production and sales of hose filling and sealing machine, aluminum tube filling and folding machine, various material filling and capping machine, full-automatic linear filling machine, capping machine, labeling machine, water cream filling and capping machine and other related packaging machinery and equipment supporting products, It has a complete and scientific quality management system. The enterprise integrity, company strength and product quality of ZUNGWAN Intelligent Machine have won the full support, trust and recognition of customers and friends at home and abroad.
Since the establishment of the company in 2011, our main sales and production staff have worked in the packaging machinery industry for more than 5 years. They have rich experience in R & D, production, sales and after-sales of cosmetics, skin care products and drug packaging production equipment. After successfully completing hundreds of enterprise order projects, Further promote our strategic sales of machinery and improve after-sales tracking service. In the next development period of the enterprise, it will participate more in the cooperation with famous brand companies, have a close relationship with cosmetics, skin care products, drugs and food enterprises, and create new brilliance in central machinery design, innovation and breakthrough with more like-minded people.
By combining the production technical strength of both supply and demand sides and using advanced machine professional knowledge, since 2011, we have been engaged in the sales of packaging machinery industry for more than 15 years. The chief engineer of filling and sealing machine production workshop, Potter and director Wu, who has been engaged in quality control for more than 20 years, have combined their own electronic pneumatic professional knowledge and years of technical training to launch various filling and sealing machines and filling capping machines, Plastic molding filling and sealing machine filling and sealing machine, fully meet the production requirements of customers and help customers create benefits; Time and again improve the service life of products and the simplicity of operation, so that the equipment I make is favored by enterprises, companies and factories at home and abroad.
I adhere to the enterprise oriented ideology and policy of "customer-oriented and product-based", so as to realize the integration of industrial chain, provide customers with multiple production engineering schemes, and provide packaging machinery and equipment with stable performance, excellent quality and reasonable price and immediate and thoughtful after-sales service, so as to solve actual production problems for customers with the most sincere attitude, Avoid unnecessary waste of expenses caused by enterprises. Strive to meet customers' purchase intention of value for money and value for money.
As people are enjoying life more and more now, most of the manual labor has been replaced. It is machine consumption. Mechanized operations not only restrict our hands, but more importantly, machine consumption is more efficient than our manual work. It is not only a little bit higher but also more hygiene, which has many benefits. Cartoning Machine is one such automated equipment. So, what are the feed inlets and characteristics of the Cartoning Machine? Let's go take a look next.
This is the content list:
l The feed inlet of the Cartoning Machine
l Features of Cartoning Machine
The feed inlet of the Cartoning Machine
Cartoning Machine feed is generally divided into three entrances: manual entrance, medicine bottle entrance, and machine package box entrance. The entire process of the Cartoning Machine from the machine package box feeding to the final packaging molding can be roughly divided into four stages: the carton is fixed by a guide rail and a push plate is used to open the carton. At the same time, there will be two cards that can move forward. The position is raised from below, jamming the sides of the carton from front to back, so that the box opens at a right angle and moves forward to the loading area.
After filling in the Cartoning Machine loading area, the mechanism of the machine folds the ears into the left and right guide rails and then performs the lid closing action. The front mechanism of the Cartoning Machine will first bend the tongue of the carton, and then a push plate pushes the lid to bend so that the tongue is inserted into the box and the lock is fastened. The closing action of the Cartoning Machine is critical, and the quality of the completion has a lot to do with the structure of the carton and the accuracy of the machine adjustment.
Features of the cartooning machine
1. Cartoning Machine has a low cost. Cartoning Machines can continue to work 24 hours a day. As long as the regular maintenance work is done, it can continue to produce as much as possible, and the production line only needs one or two people to take care of it, which effectively saves labor costs. Moreover, since the work of the Cartoning Machine is mass production, the products produced are more up to the standard with small differences. In addition to the high labor costs and individual differences in products, manual packaging is also affected by the emotions of workers.
2. Cartoning Machine has high production efficiency. The Cartoning Machine takes a fixed amount of time to complete a piece of cartooning work. In a fixed period, the total amount of products that can be completed is also fixed, and it will not be fluctuating. For enterprises, it is easier to calculate and control the cost. In addition, the Cartoning Machine has a fixed time to complete a piece of boxing work, and its efficiency is relatively improved. It can reduce the pressure on the staff in related positions, better manage, make the work orderly, and create more profits for the enterprise. many.
3. The Cartoning Machine has a high safety factor. Manual cartooning is unavoidable for negligence and fatigue, and accidents are prone to work accidents. The Cartoning Machine is used throughout the machine, with high accuracy of repeated operations, good stability, and strong safety. It can effectively prevent injuries to workers. Contribute to the safe and civilized production of enterprises.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It has a lot of experience in the production of cartooning machines. A large number of tests have been carried out before the Cartoning Machine leaves the factory to ensure the quality of the Cartoning Machine. If you are interested, you can contact us, our website is www.cnzpack.com.
Pharmaceutical Filler and Capper, whether semi-automatic or fully automatic, will encounter more or less in the process of using different places of failure, in the face of Pharmaceutical Filler and Capper's special parts of the failure, how do we find the problem as soon as possible and solve it? Let's take a look at it.
This is the content list:
l Pharmaceutical Filler and Capper's PLC failure
l Pharmaceutical Filler and Capper's Magnetic Switch Failure
l Pharmaceutical Filler and Capper solenoid valve failure
Pharmaceutical Filler and Capper PLC Failure
If the point controls Pharmaceutical Filler and Capper, the fault phenomenon is that the motor runs after the signal start Pharmaceutical Filler and Capper, but the motor does not stop running after the stop signal is issued. And Capper only stops running when the PLC is powered down. If the point controls the solenoid valve. The fault phenomenon is that the solenoid valve coil is not energized, and the cylinder is not reset. If the PLC of Pharmaceutical Filler and Capper is hit with external force to make the sticking point separate, it can assist to determine the fault of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper's magnetic switch failure
Pharmaceutical Filler and Capper's magnetic switch is used to detecting the position of the cylinder and control the cylinder travel. The four cylinders of laminating, pushing, pressing, and fusing knife are interrelated, and the magnetic switch is used to detect and control their positions. Pharmaceutical Filler and Capper failure is mainly manifested as the subsequent cylinders do not move, because the cylinder speed of Pharmaceutical Filler and Capper is faster, which causes the magnetic switch cannot detect the signal. Such as pushing the package cylinder speed is too fast, after pushing the package reset, the pressure package and fusion knife cylinder do not move.
Solenoid valve failure of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper solenoid valve failure is mainly manifested as the cylinder does not move or does not reset, the reason is that Pharmaceutical Filler and Capper cylinder solenoid valve cannot change direction or tampering air. If the solenoid valve falters, the air pressure of Pharmaceutical Filler and Capper can't reach the working pressure because the inlet and outlet air paths are connected, and the knife beam doesn't rise to the place. the proximity switch of Pharmaceutical Filler and Capper knife beam protection doesn't work, and the precondition of full machine operation is not established. Pharmaceutical Filler and Capper does not operate, which is easily confused with an electrical fault. Solenoid valve air leakage sound, listen carefully to the source of sound and hand search for air leakage points, generally can easily identify the air leakage solenoid valve.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, with first-class product quality and efficient and fast after-sales service, forging the excellent products of "Central". Pharmaceutical Filler and Capper will undergo a lot of product testing before leaving the factory to reduce the probability of failure of Pharmaceutical Filler and Capper, and also provide customers with high-quality Pharmaceutical Filler and Capper warranty service. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.
The tube Filling machine And the Sealing machine are determined by multiple parameters. It is impossible to describe a Tube Filling machine And Sealing machine with any single parameter. Shaft power, blade displacement, pressure head, blade diameter, and filling speed are the five basic parameters that describe a Tube Filling Machine And Sealing machine. So, let's take a look at the principle of the Tube Filling machine And Sealing machine together. Here are some answers.
Here is the content list:
l Basic parameters.
l The shear rate of the fluid.
l Small slot and big slot.
The displacement of the blade is proportional to the flow rate of the blade itself, the first power of the blade speed, and the third power of the blade diameter. The shaft power consumed by the filling is proportional to the specific gravity of the fluid, the power standard of the blade itself, the third power of the speed, and the fifth power of the blade diameter. In the case of a certain power and blade form, the blade displacement and pressure head can be adjusted by changing the diameter of the blade and the matching of the speed. That is, the large diameter blade is equipped with a low-speed Tube Filling machine And a Sealing machine. High flow effect and low-pressure head, while the small diameter blade with high speed produces a higher pressure head and lower flow effect.
The shear rate of the fluid.
In the filling tank, the only way to make the micelles collide with each other is to provide a sufficient shear rate. According to the mechanism of the Tube Filling Machine And Sealing machine, it is because of the existence of fluid velocity difference that the fluid layers are mixed. Therefore, where the filling process always involves the fluid shear rate lhhaha620. Shear stress is a force that is the real cause of bubble dispersion and droplet breaking in filling applications. It must be pointed out that the shear rate at each point of the fluid in the entire stirred tank is not the same.
Small slot and big slot.
Experimental research shows that, as far as the blade area is concerned, no matter what type of blade, when the diameter of the blade is constant, the maximum shear rate and the average shear rate increase with the increase of the speed. However, when the rotation speed is constant, the relationship between the maximum shear rate and the average shear rate, and the diameter of the blade is related to the slurry type. When the rotation speed is constant, the maximum shear rate of the radial blade increases with the increase of the blade diameter, and the average shear rate has nothing to do with the diameter of the blade. These concepts about the shear rate of the blade area require special care in the design of the Tube Filling Machine And Sealing machine to reduce and enlarge. Because the small groove is compared with the large groove, the small groove Tube Filling Machine and Sealing machine often has the characteristics of high speed, small blade diameter, and low tip speed. The large groove Tube Filling Machine And Sealing machine often has the characteristics of low speed, large blade diameter, and high tip speed.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to the Tube Filling machine And Sealing machine, you can communicate with us on the website.