Korea East Asia Pharmaceutical Company, ordered a syrup filling line from our company, from bottle management - bottle washing - filling - corking - capping - labeling, the whole line in the Korean factory to complete the commissioning task, the whole line production design speed of 120 bottles per minute high-speed filling line.
In our production and life, the Liquid Filling Machine has a significant impact on many industries, so what is the method of using the Liquid Filling Machine? Let's go take a look next.
This is the content list:
l The ground wire must be well-grounded before the Liquid Filling Machine works
l Liquid Filling Machine liquid filling system assembly
The ground wire must be well-grounded before the Liquid Filling Machine works.
The ground wire must be well-grounded before the Liquid Filling Machine works, and then the appropriate standard syringe must be selected according to the different filling volumes. Generally, a 1ml syringe is used when the dispensing range is 0.2-1ml. Use a 5ml syringe for 1-5ml.use a 10ml syringe for 5-10ml. The 20ml model uses a 20ml glass infusion device. The 100ml model uses a 100ml glass infusion device, and the 500ml model uses the stainless steel filling system produced by our factory.
Liquid Filling Machine liquid filling system assembly
Pull out the inner core of the Liquid Filling Machine syringe, put the screw sleeve on the inner core of the syringe, and use the screw sleeve to properly fasten it to the lower base (cleanliness must be paid when disassembling the syringe). Place the upper clamp seat on the outlet end of the Liquid Filling Machine syringe jacket, and properly tighten the nuts on both sides to assemble the inner core and outer jacket of the installed Liquid Filling Machine syringe into one body. At this point, the Liquid Filling Machine injection system is assembled.
Place the Liquid Filling Machine valve with the arrow facing upwards and the arrow mark facing outwards and fix it on the fixing screw with a nut. Assemble the Liquid Filling Machine with a complete liquid filling system, align the upper and lower round holes of the liquid filling system components with the upper and lower fixing rods respectively, and put them on the bearing so that the outer end surface and the bearing surface are levels. When assembling the lower end, do not make the screw sleeve and the crank touch to prevent abnormal noise when the crank on the Liquid Filling Machine rotates (the screw sleeve and the crank are about 1mm apart when installed correctly). After the liquid filling system is installed correctly, tighten it. Tighten the screws up and down. Use a short hose to connect the Liquid Filling Machine syringe to the valve connection nozzle. The liquid inlet pipe is connected to the water inlet, and the liquid outlet pipe is connected to the water outlet. To prevent the liquid inlet and outlet pipes from being entangled, clip the liquid inlet and outlet pipes into the ear openings on the side of the casing.
Turn the crank of the Liquid Filling Machine by hand, it should be able to rotate freely, otherwise, the assembly is wrong, you should check whether the Liquid Filling Machine injection system is fastened to the rotating bearing.
Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, capping machine and labeling machine, bottle unscrambler, tube filling and sealing machine, Cartoning machines, and other packaging equipment. If you are interested in Liquid Filling Machine, you can contact us. Our website is www.cnzpack.com.
The tube Filling machine And the Sealing machine are determined by multiple parameters. It is impossible to describe a Tube Filling machine And Sealing machine with any single parameter. Shaft power, blade displacement, pressure head, blade diameter, and filling speed are the five basic parameters that describe a Tube Filling Machine And Sealing machine. So, let's take a look at the principle of the Tube Filling machine And Sealing machine together. Here are some answers.
Here is the content list:
l Basic parameters.
l The shear rate of the fluid.
l Small slot and big slot.
The displacement of the blade is proportional to the flow rate of the blade itself, the first power of the blade speed, and the third power of the blade diameter. The shaft power consumed by the filling is proportional to the specific gravity of the fluid, the power standard of the blade itself, the third power of the speed, and the fifth power of the blade diameter. In the case of a certain power and blade form, the blade displacement and pressure head can be adjusted by changing the diameter of the blade and the matching of the speed. That is, the large diameter blade is equipped with a low-speed Tube Filling machine And a Sealing machine. High flow effect and low-pressure head, while the small diameter blade with high speed produces a higher pressure head and lower flow effect.
The shear rate of the fluid.
In the filling tank, the only way to make the micelles collide with each other is to provide a sufficient shear rate. According to the mechanism of the Tube Filling Machine And Sealing machine, it is because of the existence of fluid velocity difference that the fluid layers are mixed. Therefore, where the filling process always involves the fluid shear rate lhhaha620. Shear stress is a force that is the real cause of bubble dispersion and droplet breaking in filling applications. It must be pointed out that the shear rate at each point of the fluid in the entire stirred tank is not the same.
Small slot and big slot.
Experimental research shows that, as far as the blade area is concerned, no matter what type of blade, when the diameter of the blade is constant, the maximum shear rate and the average shear rate increase with the increase of the speed. However, when the rotation speed is constant, the relationship between the maximum shear rate and the average shear rate, and the diameter of the blade is related to the slurry type. When the rotation speed is constant, the maximum shear rate of the radial blade increases with the increase of the blade diameter, and the average shear rate has nothing to do with the diameter of the blade. These concepts about the shear rate of the blade area require special care in the design of the Tube Filling Machine And Sealing machine to reduce and enlarge. Because the small groove is compared with the large groove, the small groove Tube Filling Machine and Sealing machine often has the characteristics of high speed, small blade diameter, and low tip speed. The large groove Tube Filling Machine And Sealing machine often has the characteristics of low speed, large blade diameter, and high tip speed.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to the Tube Filling machine And Sealing machine, you can communicate with us on the website.
Tube Filling machine And Sealing machine adopt the latest module circuit, stable working performance, high efficiency, and all components adopt famous brand products. Under the careful design of our company, various advanced Tube Filling Machine And Sealing machines have been produced. Mainly used for sealing toothpaste, cosmetics, medicine, food, industrial products, and various hoses. Next, let's take a look at the cleaning and maintenance of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
Tube Filling machine And Sealing machine cleaning.
Daily maintenance of Tube Filling machine And Sealing machine.
First, regularly clean the surface of the Tube Filling machine And Sealing machine, the bottom plate and the lower mold slide plate, grooves, the upper mold inner pressure plate, and the positioning rod. Second, grease should be added to the transmission parts of the lower mold slide plate, pressing rod bearing, eccentric wheel and guidepost, guide rail, and so on regularly to ensure the performance of the Tube Filling Machine And Sealing machine. Third, the method of cleaning the toothed knife: first plug the two drain holes of the lower mold with a cotton ball, pour boiling water into the groove of the lower mold, until it is full, then push the slide of the lower mold into place, and lower the upper mold. Press to the lowest point, let the toothed knife soak for a few minutes until it is clean, repeat several times.
First, check the equipment ground wire frequently to ensure reliable contact; clean the weighing platform frequently; check whether the pneumatic pipeline is leaking and whether the air pipe is broken. Second, change the lubricating oil of the reducer motor every year, check the tightness of the chain, and adjust the tension in time. Third, the sensor of the Tube Filling Machine And Sealing machine is a high-precision, high-sealing, and high-sensitivity device. Impact and overload are strictly prohibited, and no contact is allowed during the working process, and it is not allowed to be disassembled if it is not required for maintenance. Fourth, if it is not used for a long time, empty the material in the pipeline. Fifth, observe the moisture filter and oil mist device of the pneumatic combination two-piece before going to work every day. Sixth, during the production, we should always patrol and observe the mechanical parts to see if the rotation and lifting are normal if there is any abnormality, and if the screws are loose. Seventh, do a good job of cleaning and sanitation, keep the surface of the Tube Filling machine And Sealing machine clean, often remove the accumulation on the scale body, and pay attention to keeping the electric control cabinet clean.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can contact us. Our official website is https:// www.cnzpack.com/.
We know that Cartoning Machine has a great effect on our production and life and that Cartoning Machine effectively guarantees the packing quality of goods and the safe operation of the organization. So how does Cartoning Machine effectively ensure the packing quality of goods and the safe operation of the organization? Let's take a look together next.
This is the content list:
Introduction of Cartoning Machine
Cartoning Machine has coordination and safety
Cartoning Machine has stability
Cartoning Machine is suitable for intermittent Cartoning of medicine plates, hoses, ampoules, and similar items. The maximum speed of the Cartoning Machine can reach 160 boxes/min, with high packaging efficiency and high quality. Cartoning Machine can automatically complete manual folding, carton opening, plate packing, batch number printing, and sealing, etc. Cartoning Machine adopts frequency conversion speed regulation and human-machine interface PLC control. The photoelectricity monitors the actions of various parts, and when abnormalities occur during operation, it can automatically stop and display the reason for timely troubleshooting. It can be used alone or connected with blister packaging machines and other equipment to form a production line, so the Cartoning Machine effectively guarantees the loading of items. Box quality and safe operation of the mechanism.
The whole Cartoning Machine continuously pushes the material and packs the carton, the action of each actuator is coordinated, stable and reliable, and the coordination is good. The Cartoning Machine push plate device is equipped with an alarm and shutdown system for products not entering the box, which effectively guarantees the quality of the boxing of goods and the safe operation of the mechanism.
The continuous-moving box opening system and pull-open box opening mechanism of the Cartoning Machine are more stable and reliable, and the servo feeding mechanism is stable and reliable. Cartoning Machine air pressure and vacuum protection shutdown system, door cover opening automatic detection shutdown device, etc., to ensure the safety of the operation of the Cartoning Machine. Very simple and fast product size change and adjustment can be made through the dial handwheel. Frequency conversion speed regulation, Cartoning Machine PLC automatic control, touch screen Operation, Chinese and digital display, simple operation, stable system operation. Main drive overload protection, fault diagnosis prompt, fault automatic shutdown.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, labeling machine, bottle unscrambler, tube filling and sealing machine, cartooning machine, and other packaging equipment. The development in the field of the Cartoning Machine is also outstanding. If you are interested in Cartoning Machine, you can contact us. Our website is www.cnzpack.com.
In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.
This is the content list:
The main workflow of Capping Machine
How to carry out daily maintenance and maintenance of Capping Machine
How to deal with common problems of Capping Machine
We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.
1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.
2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.
3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.
4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.
5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.
6. Add cylinder lubricating oil to the pneumatic triplet regularly.
7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.
First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.
Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.
Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?
Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.
Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.
In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.
Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.
After the Labeling machine sensor sends a signal that the labeling object is ready to be labeled, the drive wheel on the Labeling machine turns up. As the rolled label is in a tight state on the equipment, when the Labeling machine backing paper is tightly attached to the peeling plate and changes direction, the Labeling machine label is forced to disengage due to the rigidity of its material and is ready to be labeled. At this time, the labeling object is located just below the label, under the action of the labeling wheel, to achieve synchronous labeling. After the Labeling machine has finished labeling, the sensor under the roll label sends a stop signal, the drive wheel comes to a standstill, and a labeling cycle end. No matter which type of Labeling machine, the labeling process is roughly the same. The difference is that the installation position of the Labeling machine is different, the labeling object is conveyed differently and positioned differently, and the form of the labeling roller of the Labeling machine is also different. So, what are the Labeling machine's requirements for labels? Let's look at it together next.
This is the content list:
l Surface material
l Release force
l At the end of the paper
l Processing quality
Labeling machine label stiffness is the key to labeling, so the Labeling machine surface material is required to have a certain strength and hardness. Labeling machine label stiffness and the thickness of the material and the area of the label, so the Labeling machine in the use of soft film material should be appropriate to increase its thickness, generally controlled at 100μm or more. Labeling machine thin paper materials, such as 60 ~ 70g/m2 labeling paper, are generally not suitable for the production of large labels, but suitable for processing into small labels, such as price tags used on the price tag. Labeling machine label stiffness is not good, it will cause labeling out of the label, or label and backing paper reward so that the automatic labeling failure.
Labeling machine peel-off force is the force at which the label is separated from the backing paper by the Labeling machine. The Labeling machine release force is related to the type and thickness of the adhesive, the silicone coating on the surface of the backing paper, and the ambient temperature at the time of labeling. If the Labeling machine release force is too small, the label will easily fall off (leave the backing paper) during the conveying process. The Labeling machine's release force is too large, the label will be difficult to detach from the backing paper, and it will not be able to produce labels. The Labeling machine should be integrated control of the technical indicators so that the release force is maintained within a reasonable range.
At the end of the paper
Is also an important indicator to control automatic labeling. The requirements of the Labeling machine base paper surface silicon-coated evenly, the Labeling machine peeling force is consistent. Uniform thickness and good tensile strength ensure that the Labeling machine will not break when labeling. Uniform thickness and good light transmission of the Labeling machine ensure that the sensor can correctly identify the location of the label.
Requires that both sides of the Labeling machine backing paper after slitting should be flat and free of fracture to avoid the backing paper from breaking when the tension changes. Labeling machine die-cutting, to avoid cutting through the backing paper or damage to the silicone layer. If the Labeling machine backing paper and silicone coated layer are destroyed, the Labeling machine backing paper will break easily or the glue in the label will penetrate the backing paper. In addition, the static electricity in the web label must be eliminated before Labeling machine labeling, because static electricity will lead to Labeling machine labeling failure or labeling inaccuracy.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. Before the Labeling machine leaves the factory, it will conduct a large number of tests on the Labeling machine to maintain the healthy development of the Labeling machine market. If you are interested in the Labeling machine, you can contact us, our website is www.cnzpack.com.
Capping Machine operation, accuracy error, installation adjustment, equipment cleaning, maintenance, and other aspects are very simple and convenient. Capping Machine has been widely used in various industries such as daily chemical and grease, and can fill different high-viscosity fluids. So what are the working principles and structural characteristics of the Capping Machine? Let's take a look together next.
This is the content list:
l How Capping Machine works
l Structural characteristics of Capping Machine
How Capping Machine works
The Capping Machine adopts a new horizontal design, which is light and convenient and can automatically pump the material. For thicker slurry, a hopper can be added. When the Capping Machine is in the "auto" state, the Capping Machine will automatically perform continuous filling at a set speed. Capping Machines can be divided into three types: atmospheric filling machine, vacuum filling machine, and pressure filling machine.
Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system. Under normal pressure, Capping Machine can fill the liquid in a self-flowing manner according to the weight of the liquid itself. The filling method is to fill at a pressure greater than atmospheric pressure. The pressure in the liquid storage tank is greater than the pressure in the bottle, and the liquid that needs to be filled will enter the bottle depending on the pressure difference. The key component of the Capping Machine is the PLC operation control system.
The principle of the Capping Machine is relatively easy to understand. The improved control system simplifies the structure of the machine. It can be seen from the operating conditions and control efficacy tests of the actual application that the automation level of the system has reached the design requirements. This reduces the labor intensity of the operator and makes the production line that needs filling production about 30% higher than before, so the probability of failure of the Capping Machine is significantly reduced.
Structural characteristics of Capping Machine
The design of the Capping Machine is very reasonable and appropriate, the remainder of the machine is very small, and the operation and use are very simple. The pneumatic parts inside the Capping Machine all use new pneumatic components. The piston and cylinder of the Capping Machine cylinder are made of polytetrafluoroethylene and stainless steel to meet the requirements of GMP testing. The filling quantity and filling speed of the Capping Machine can be adjusted at will, and the degree is relatively high.
The Capping Machine can be modified according to actual production needs. It can be transformed into a multi-head system, explosion-proof system, and overflow system. The Capping Machine is suitable for use in food, daily necessities, pesticides, and other industries, and has a broad application prospect.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. The company strictly controls the quality of the Capping Machine. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com. I look forward to your coming and hope to cooperate with you.