Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.
This is the content list:
l Capping Machine feeding half adjustment
l Matters needing attention in discharging
l Adjustment of the locking device
l Vibrator adjustment
Capping Machine feeding half adjustment
Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.
Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.
Matters needing attention in discharging
Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.
Adjustment of the locking device
Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.
Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.
The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.
With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.
This is the content list:
The workflow of Bottle Unscrambler
Personnel operation specification of Bottle Unscrambler
The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.
To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.
1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.
2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.
3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.
4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.
To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
Liquid Filling Machine is used in the beverage, drinking water, and liquor industries and has become a very important equipment in the liquid food industry. function. So what are the main structural designs of Liquid Filling Machine? Let's take a look at it together.
This is the content list:
l The transmission system of Liquid Filling Machine
l Liquid Filling Machine's actuator
l Liquid Filling Machine's control system
l The body part of the Liquid Filling Machine
The transmission system of Liquid Filling Machine
Liquid Filling Machine's transmission system, this part is to transmit power and motion to various actuators, control elements, and auxiliary mechanisms. Liquid Filling Machine's main transmission components include gears, sprockets, worm gears, screws, and nuts, etc.
Liquid Filling Machine's actuator
Liquid Filling Machine's actuator, this part is mainly to achieve the Liquid Filling Machine packaging process operation and auxiliary operation part, packaging process operation refers to filling, auxiliary operation part refers to packaging materials and products supply and delivery, Liquid Filling Machine packaging material output, etc., the actuator is the core of the machine, its action sequence, and movement law according to the process principle and requirements.
Liquid Filling Machine's control system
The control system of the Liquid Filling Machine is to control the relevant parts of the Liquid Filling Machine, allocate the movements to the actuators, and make them coordinate the movements according to the time and sequence, thus realizing the process functions of the Liquid Filling Machine.
The body part of the Liquid Filling Machine
The body of the Liquid Filling Machine is the skeleton of the Liquid Filling Machine, which mainly plays the role of supporting and positioning the parts. The stability of the body is the first consideration in the design, and the center of gravity of the Liquid Filling Machine should be lowered as much as possible to make the Liquid Filling Machine work smoothly.
The mainframe of Liquid Filling Machine is to fix and support all the working actuators, transmission parts, control systems, to ensure their relative position correctness and stability. The vacuum system of the Liquid Filling Machine sucks the air out of the bottle, thus generating negative pressure inside the bottle, the liquid is filled into the bottle from the liquid tank through the liquid supply system and the filling head, when the liquid reaches the required liquid level, the inlet port is closed and the suction port sucks the excess liquid and foam away.
Liquid Filling Machine of Wenzhou Zungwan Intelligent Machinery Co., Ltd. is first-class product quality and efficient and fast after-sales service, which has created the excellent products of "Zhonghuan". To meet the market demand of Liquid Filling Machine is our eternal topic and sincere commitment to our customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive to be the first, with enthusiasm, new attitude to provide new and old customers with more perfect service. We are looking forward to cooperating with you.
In our production and life, the Cartoning Machine is of great significance to us, but sometimes, the Cartoning Machine will fail, so what is the reason for the failure of the Cartoning Machine? Next, let us analyze it together.
This is the content list:
Stop or stop between conveyor belts
The carton cannot be sucked down
The carton is not formed or ejected at the mouth of the box feeding template after being sucked
Can't suck the instructions
The paper rebounds during the suction process of the manual
The manual does not fold well
Uneven folding of the manual
There are curls and creases after the manual is folded
Manual stuck in the fence
1. Cartoning Machine shuts down at intervals to check if there is a shortage of materials and automatically starts up when supplemented.
2. Shut down the Cartoning Machine to check whether the power supply including the power supply part, the motor, or the governor is normal.
1. Whether the cartons of Cartons Machine are arranged neatly.
2. Whether the cartons of the Cartoning Machine are pasted together.
3. Whether the air pressure of the Cartoning Machine suction head is normal.
1. Check if the cartons of Cartons Machine are too hard.
2. Check whether the position of the guide rod of the cartons placed by the Cartoning Machine and the box delivery template are not correct.
3. Check whether the small hook spring at the rear of the Cartoning Machine delivery template is deformed.
4. Check if the height of the suction head of the Cartoning Machine and the box delivery track is correct.
1. Whether the Cartoning Machine manual is deformed, causing the suction head to fail to suck.
2. Whether the suction head gas of the Cartoning Machine is parallel to the manual.
3. Whether the paper width of the Cartoning Machine manual is different, the error must be within 1mm. The stacking position of the manual should be adjusted to a difference of 0.5mm from the inner edge when the suction head rises to the high position.
4. The small paper-separating hook above the suction head of the Cartoning Machine origami moves too early. Generally, the small hook should be inserted into the gap between the paper and the paper before the suction head is about to drop. The height of the small hook is adjusted to be 0.5mm away from the suction head when it is in the high position.
1. The foot-lifting action of the Cartoning Machine's manual was too early, and the manual was taken away by the foot support before being pulled down. The position of the feet of the Cartoning Machine is so that it does not touch the sucked manual when it is returned and it returns to the high position when the paper picking notch wheel has not pulled the paper.
2. Whether the matching speed of the Cartoning Machine suction head and paper picking wheel is the same. The suction head of the Cartoning Machine should be lowered first, and then the front part of the paper picking notch wheel should be pressed onto the paper.
1. Check if the Cartoning Machine paper is deformed and bent, and if there are burrs.
2. Is there any foreign matter in the fence of the Cartoning Machine blocking the paper?
3. The gap between the opening of the Cartoning Machine fence and the folding stick is too large, causing the paper to come out.
4. Is the gap between Cartons Machine's folding sticks too large to hold the paper? Adjust the adjusting screws at both ends of the folding stick to reduce the gap. If the Cartoning Machine folding stick has been used for too long and worn out, the folding stick must be replaced.
Check the Cartoning Machine to adjust the front and rear positions of the barriers in the fence to achieve the required folding size.
1. Is the gap between the Cartoning Machine baffle and the folding stick too large? Adjust the middle position of the baffle and folding stick.
2. If the middle position of the Cartoning Machine baffle and the folding stick has been adjusted, and there is still a large gap, remove the positioning pins on the Cartoning Machine baffle and re-adjust until the gap does not feed paper.
1. Whether the paper feeding gap of Cartoning Machine folding stick is too large and paper feeding is weak. The adjustment method is the same as above.
2. The installation position of the lower half of the Cartoning Machine fence is too long than the arc guide plate on it so that the paper cannot enter the folding stick below. Loosen all the fixing screws on the Cartoning Machine fence and adjust the board backward, but it should not be shorter than the upper guide plate and should be 1-3 mm longer than the guide plate. If it is shorter than the guide plate, the Cartoning Machine manual may go directly into the folding stick below without folding.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It will conduct a large number of tests before the Cartoning Machine leaves the factory to reduce the failure of the Cartoning Machine and provide warranty services. If you are interested in the Cartoning Machine, you can contact us Contact, our website is www.cnzpack.com.
In our production and life, Capping Machine is also called a Capping Machine, Capping Machine, or Capping Machine, which is used for screwing and unscrewing the caps of plastic bottles and glass bottles (molded bottles or tube bottles). equipment. Capping Machine is highly intelligent capping equipment with advanced technology, unique design, and easy operation. During the entire capping process, workers only need to place the cap on the mouth of the bottle, and then the bottle is automatically sent to the capping wheel and automatically tightened to complete the capping operation. The Capping Machine evacuates the packaging bottle and then tightens it, which prolongs the storage time of the packaging, reduces the failure rate of the Capping Machine, and improves the packaging efficiency of the Capping Machine. So what are the matters needing attention when operating Capping Machine correctly? Let's take a look together next.
This is the content list:
l Capping Machine rolling wheel adjustment
l Capping Machine lock wheel adjustment
l Capping Machine cap lock
l Capping Machine height adjustment
Capping Machine rolling wheel adjustment
Place the Capping Machine bottle on the bracket and raise the bracket to the highest point. First, loosen the lock nut to adjust the rolling wheel so that the (sprung) edge of the two Capping Machine rolling wheels is at the threading of the bottle. Click on it, then loosen the lock nut, and then adjust the adjusting screw so that the edges of the two rolling wheels are in contact with the cover, and a little pressure is appropriate, and then tighten the nut.
Capping Machine lock wheel adjustment
Adjust the two Capping Machine locking wheels, first loosen the locking nuts, adjust the locking wheels so that the edges of the two locking wheels are in contact with the lower edge of the bottle cap, a little pressure is appropriate, and then tighten the nuts (Note: Adjust Capping Machine Should be from loose to tight, adjust while pulling the lock).
Capping Machine cap lock
Loosen the top screw, remove the Capping Machine gland head, and then remove the entire Capping Machine lock head, install the appropriate plastic lock head on the cone sleeve, and then adjust the lifting height of the bracket to meet the working requirements.
Capping Machine height adjustment
Start the Capping Machine to lower the bracket to the lowest point, then place the bottle on the bracket, loosen the brake nut, turn the adjusting screw to raise the bracket, and then adjust the appropriate distance between the cap of the Capping Machine and the capping head (generally All are adjusted in place at the factory).
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com.
Bottle Unscrambler scientific maintenance and daily management institutionalization are very important. Scientific maintenance and the establishment of a daily management and use system have a very important role and significance for the actual use of mechanical products. It improves the standardization and performance of daily maintenance. It is more convenient for people to choose, especially it can be better suited to play the role of mechanical products in actual production. It is necessary to carry out reasonable maintenance and management of Bottle Unscrambler to improve the performance advantages of the product itself and let Bottle Unscrambler can help production in time during operation. So what are the precautions for Bottle Unscrambler? Let's take a look together next.
This is the content list:
l Things to do when installing Bottle Unscrambler
l Precautions when using Bottle Unscrambler
l Matters needing attention when cleaning the automatic Bottle Unscrambler
Things to do when installing Bottle Unscrambler
1. Before installing the Bottle Unscrambler, we need to check the Bottle Unscrambler thoroughly to see if the materials are complete and whether it is damaged. If you find a problem, please communicate with the manufacturer in time to solve it.
2. After checking the completion of the Bottle Unscrambler, follow the installation instructions to assemble the Bottle Unscrambler and adjust accordingly. Then add lubricating oil to the place that needs lubrication to ensure the flexibility of the Bottle Unscrambler.
3. After the test run Bottle Unscrambler, if it runs normally, it means that the installation of Bottle Unscrambler is completed.
Precautions when using Bottle Unscrambler
1. According to Bottle Unscrambler production conditions, choose to use a power supply that meets Bottle Unscrambler specifications.
2. To prevent electric shock, the Bottle Unscrambler must be well-grounded. Please equip the Bottle Unscrambler with a power socket with a ground wire.
3. After turning off the Bottle Unscrambler power switch, there is still strong voltage in some circuits in the electrical control of the machine. If the control circuit needs to be repaired, the power cord must be unplugged to avoid electric shock.
Matters needing attention when cleaning the automatic Bottle Unscrambler
1. If the company needs to disassemble and wash the Bottle Unscrambler, please do not turn off the air source and power supply.
2. Avoid electric shock to Bottle Unscrambler. When disassembling the Bottle Unscrambler, do not directly rinse the body with water, because the Bottle Unscrambler is equipped with electrical control components. If the components contact the water source, there is a risk of electric shock and may damage the Bottle Unscrambler components.
3. It is strictly forbidden to show the residues of the filled items on the Bottle Unscrambler, such as oil stains, paints, etc. The existence of these things will accelerate the corrosion of the Bottle Unscrambler and affect its service life. If any residual items are found, they should be cleaned up in time.
4. Lubricate the Bottle Unscrambler regularly, clean the Bottle Unscrambler every once in a while, and make a cleaning record for later review.
We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The production of Bottle Unscrambler is strictly controlled. If you are interested in Bottle Unscrambler, you can contact us. Our website is www.cnzpack.com.
We know that Cartoning Machine has a great effect on our production and life and that Cartoning Machine effectively guarantees the packing quality of goods and the safe operation of the organization. So how does Cartoning Machine effectively ensure the packing quality of goods and the safe operation of the organization? Let's take a look together next.
This is the content list:
Introduction of Cartoning Machine
Cartoning Machine has coordination and safety
Cartoning Machine has stability
Cartoning Machine is suitable for intermittent Cartoning of medicine plates, hoses, ampoules, and similar items. The maximum speed of the Cartoning Machine can reach 160 boxes/min, with high packaging efficiency and high quality. Cartoning Machine can automatically complete manual folding, carton opening, plate packing, batch number printing, and sealing, etc. Cartoning Machine adopts frequency conversion speed regulation and human-machine interface PLC control. The photoelectricity monitors the actions of various parts, and when abnormalities occur during operation, it can automatically stop and display the reason for timely troubleshooting. It can be used alone or connected with blister packaging machines and other equipment to form a production line, so the Cartoning Machine effectively guarantees the loading of items. Box quality and safe operation of the mechanism.
The whole Cartoning Machine continuously pushes the material and packs the carton, the action of each actuator is coordinated, stable and reliable, and the coordination is good. The Cartoning Machine push plate device is equipped with an alarm and shutdown system for products not entering the box, which effectively guarantees the quality of the boxing of goods and the safe operation of the mechanism.
The continuous-moving box opening system and pull-open box opening mechanism of the Cartoning Machine are more stable and reliable, and the servo feeding mechanism is stable and reliable. Cartoning Machine air pressure and vacuum protection shutdown system, door cover opening automatic detection shutdown device, etc., to ensure the safety of the operation of the Cartoning Machine. Very simple and fast product size change and adjustment can be made through the dial handwheel. Frequency conversion speed regulation, Cartoning Machine PLC automatic control, touch screen Operation, Chinese and digital display, simple operation, stable system operation. Main drive overload protection, fault diagnosis prompt, fault automatic shutdown.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, labeling machine, bottle unscrambler, tube filling and sealing machine, cartooning machine, and other packaging equipment. The development in the field of the Cartoning Machine is also outstanding. If you are interested in Cartoning Machine, you can contact us. Our website is www.cnzpack.com.
The Cosmetic Filling machine And Capping machine has a wide range of applications, not only in the cosmetics industry but also in food, daily chemical, pharmaceutical, and other industries. It is very flexible to use, can be adapted to different bottle mouths, and the operation is relatively simple and quick. Because of its unique advantages, it has won unanimous praise from customers. Next, let's take a look at the advantages, characteristics, and manufacturer introduction of Cosmetic Filling machines And Capping Machines. Here are some answers.
Here is the content list:
l Advantages of Cosmetic Filling machine And Capping machine.
l The performance characteristics of Cosmetic Filling machine And Capping machine.
l Introduction of Cosmetic Filling machine And Capping machine manufacturer.
Advantages of Cosmetic Filling machine And Capping machine.
Cosmetic Filling Machine And Capping machine integrates mechanical, pneumatic, and automatic. The characteristics of a high degree of automation, high output, wide application, and good stability make this machine more popular. The Cosmetic Filling machine And Capping machine can automatically unscramble bottles, fill, seal, cap, and label. Equipped with an automatic internal plug-in row and external cover plug test, it can realize no internal plug and non-external plug and eliminate the non-external plug. The labeling adopts a belt rolling structure, a fast-rolling structure, and an 8-dimensional angle adjustment label to realize the labeling of two symmetrical labels or high-precision labeling.
The performance characteristics of Cosmetic Filling machine And Capping machine.
First, the man-machine interface setting, intuitive and convenient operation, PLC control, accurate loading. Frequency conversion control, arbitrary adjustment of production speed, automatic counting. Second, the Cosmetic Filling machine And Capping machine is made of stainless steel, which meets GMP requirements. Third, the equipment fully complies with GMP requirements. Microcomputer setting, accurate filling volume, convenient operation, automatic shutdown function, automatic shutdown for any track with continuous no filling and no internal clogging. Fourth, the Cosmetic Filling machine And Capping machine is easy to operate and easy to maintain.
Introduction of Cosmetic Filling machine And Capping machine manufacturer.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The quality of our Cosmetic Filling Machine And Capping machine and service as well as our integrity are widely praised at home and abroad.
The first-class quality of Cosmetic Filling machine And Capping machine and efficient and fast after-sales service have created the excellent products of "Zhonghuan". Cosmetic Filling Machine And Capping machine is in great demand in domestic and foreign markets. Keep improving, develop to satisfy customers, and satisfy market demands are our eternal topic and our sincere commitment to customers.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. We wholeheartedly provide users with better products and services!