Pharmaceutical Filler and Capper have been used by more and more companies in the industry, and many operators have learned how to use Pharmaceutical Filler and Capper, but they do not know much about its properties and working principle, so when Pharmaceutical Filler and Capper malfunctions, there is no way to start. So what is the working principle of Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l Introduction of Pharmaceutical Filler and Capper
l Pharmaceutical Filler and Capper working principle
Introduction of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper is a machine for filling and sealing objects, which is a small product in the packaging machine and is divided into the semi-automatic filling machine and fully automatic filling line in terms of the degree of automation of Pharmaceutical Filler and Capper production. From the point of view of packaging materials can be divided into liquid filling machinery, paste filling machine, powder filling machine, granule filling machine. Recently, with the QS certification of food, many manufacturers have started to focus on the quality and packaging of Pharmaceutical Filler and Capper.
Pharmaceutical Filler and Capper working principle
For Pharmaceutical Filler and Capper to achieve the linkage effect, it is driven by transmission machinery, so that all parts can work in coordination. When Pharmaceutical Filler and Capper reaches a certain number of bottles, there is a special infrared sensor on the inlet track to receive the induction, which automatically catches the bottles behind and allows the bottles in front to be filled. After the bottles are filled, then let the bottles behind enter to fill the space, to realize no bottle without filling. When the bottles enter the position under the filling head, the other working sections stop and only the filling headworks, when the bottles leave, the Pharmaceutical Filler and Capper's head stops working, the track section works and the bottle stopper is released. The clean bottles coming out of the bottle washer are fed into the inlet spiral of Pharmaceutical Filler and Capper by the bottle feeding belt and sent to the bottle-holding cylinder on the rotary table through the bottle feeding star wheel and raised, the bottle mouth is guided by the centering device and pressed against the lower part of the filling valve to form a seal. After being evacuated, the backpressure gas (CO,) in the storage cylinder is rushed into the bottle, when the gas pressure in the bottle is equal to the gas pressure in the storage cylinder, the liquid valve opens under the action of the liquid valve spring, at this time, the object is automatically filled into the glass bottle along the bottle wall through the guidance of the umbrella type reflective ring on the return tube and is replaced into the storage cylinder through the return tube, when the object rises to a certain height and closes the return tube mouth. Automatically stop down the object. Then the liquid valve and gas valve are closed to drain the pressure gas in the neck part of the bottle to prevent the gushing of the object with gas when the glass bottle is descending so that the whole filling process is completed This is the main working principle of Pharmaceutical Filler and Capper, and the users can use it according to these Users can know clearly which part of the machine has problems and repair them according to these features of Pharmaceutical Filler and Capper.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, constantly researching and developing packaging machinery for various materials such as liquid, powder, cream/oil, fluid, and semi-fluid. Extensive tests are conducted before the Pharmaceutical Filler and Capper leave the factory to ensure the quality of products and maintain the healthy development of the Pharmaceutical Filler and Capper market. If you are interested in Pharmaceutical Filler and Capper, you can contact us at www.cnzpack.com. You are very welcome and we look forward to working with you.
With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.
This is the content list:
The workflow of Bottle Unscrambler
Personnel operation specification of Bottle Unscrambler
The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.
To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.
1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.
2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.
3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.
4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.
To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.
So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.
As people are enjoying life more and more now, most of the manual labor has been replaced. It is machine consumption. Mechanized operations not only restrict our hands, but more importantly, machine consumption is more efficient than our manual work. It is not only a little bit higher but also more hygiene, which has many benefits. Cartoning Machine is one such automated equipment. So, what are the feed inlets and characteristics of the Cartoning Machine? Let's go take a look next.
This is the content list:
l The feed inlet of the Cartoning Machine
l Features of Cartoning Machine
The feed inlet of the Cartoning Machine
Cartoning Machine feed is generally divided into three entrances: manual entrance, medicine bottle entrance, and machine package box entrance. The entire process of the Cartoning Machine from the machine package box feeding to the final packaging molding can be roughly divided into four stages: the carton is fixed by a guide rail and a push plate is used to open the carton. At the same time, there will be two cards that can move forward. The position is raised from below, jamming the sides of the carton from front to back, so that the box opens at a right angle and moves forward to the loading area.
After filling in the Cartoning Machine loading area, the mechanism of the machine folds the ears into the left and right guide rails and then performs the lid closing action. The front mechanism of the Cartoning Machine will first bend the tongue of the carton, and then a push plate pushes the lid to bend so that the tongue is inserted into the box and the lock is fastened. The closing action of the Cartoning Machine is critical, and the quality of the completion has a lot to do with the structure of the carton and the accuracy of the machine adjustment.
Features of the cartooning machine
1. Cartoning Machine has a low cost. Cartoning Machines can continue to work 24 hours a day. As long as the regular maintenance work is done, it can continue to produce as much as possible, and the production line only needs one or two people to take care of it, which effectively saves labor costs. Moreover, since the work of the Cartoning Machine is mass production, the products produced are more up to the standard with small differences. In addition to the high labor costs and individual differences in products, manual packaging is also affected by the emotions of workers.
2. Cartoning Machine has high production efficiency. The Cartoning Machine takes a fixed amount of time to complete a piece of cartooning work. In a fixed period, the total amount of products that can be completed is also fixed, and it will not be fluctuating. For enterprises, it is easier to calculate and control the cost. In addition, the Cartoning Machine has a fixed time to complete a piece of boxing work, and its efficiency is relatively improved. It can reduce the pressure on the staff in related positions, better manage, make the work orderly, and create more profits for the enterprise. many.
3. The Cartoning Machine has a high safety factor. Manual cartooning is unavoidable for negligence and fatigue, and accidents are prone to work accidents. The Cartoning Machine is used throughout the machine, with high accuracy of repeated operations, good stability, and strong safety. It can effectively prevent injuries to workers. Contribute to the safe and civilized production of enterprises.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It has a lot of experience in the production of cartooning machines. A large number of tests have been carried out before the Cartoning Machine leaves the factory to ensure the quality of the Cartoning Machine. If you are interested, you can contact us, our website is www.cnzpack.com.
Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.
This is the content list:
l Capping Machine feeding half adjustment
l Matters needing attention in discharging
l Adjustment of the locking device
l Vibrator adjustment
Capping Machine feeding half adjustment
Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.
Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.
Matters needing attention in discharging
Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.
Adjustment of the locking device
Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.
Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.
The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.
The Cosmetic Filling Machine and Capping machine is a professional cosmetic filling and capping equipment, which can make the cap tighter without damaging the mouth of the bottle and effectively protect the cosmetics from contact with the outside world. Next, let's take a look at the use and maintenance of the Cosmetic Filling machine and the capping machine. Here are some answers.
Here is the content list:
l Instructions for use of Cosmetic Filling machine And Capping machine.
l How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
Instructions for use of Cosmetic Filling machine And Capping machine.
First, because the Cosmetic Filling Machine and Capping machine is an automated machine, the dimensions of the pop-up bottle, bottle liner, and bottle cap are required to be uniform. Second, before driving, you must first use the crank handle to turn the machine to see if there is any abnormality in the rotation, and then you can drive after it is confirmed that it is normal. Third, when adjusting the machine, the tools should be used appropriately. It is strictly forbidden to use excessive tools or excessive force to dismantle the parts to avoid damage to the machine parts or affect the performance of the machine. Fourth, the Cosmetic Filling machine and the Capping machine must be kept clean. Before the shift, all parts of the machine surface should be cleaned once, and clean lubricating oil should be added to each activity department. It should be scrubbed once a week, especially the areas that are not easily cleaned in normal use or blown with compressed air.
How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
First, the Cosmetic Filling Machine and the Capping machine has strict requirements for the placement environment and must ensure the indoor humidity is moderate, ventilated, and hygienic. Because the Cosmetic Filling Machine and Capping machine is a mechanical device, after all, the raw materials are some steel electromechanical, etc. It is easy to rust when placed in a humid environment, and a closed environment is not conducive to the heat dissipation of the equipment during operation. Second, you must ensure that the power supply is normal and the grounding wire is safe before use. Voltage instability can cause considerable damage to the machine. Third, the non-woven soft cloth and cleaning agent must be added to wipe off the oil or dirt and wipe dry before the Cosmetic Filling machine and capping machine are operated. After use, take out all the remaining materials to prevent the materials from corroding the equipment and scrub them clean. Periodically clean the invisible dust and garbage in the chassis. And adhere to the tightness of the mechanical parts. Fourth, clean up the machine regularly. Many companies conduct major maintenance on machinery and equipment once a year in autumn. Fifth, add lubricating oil to the mechanical components of the Cosmetic Filling machine and Capping machine regularly to reduce frictional resistance and make the machine run faster.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines and Capping machines or want to learn more about our company, you can communicate with us on the website.
After we purchase Pharmaceutical Filler and Capper, we need to install and debug Pharmaceutical Filler and Capper. Let's take a look at it together next.
This is the content list:
l Installation of Pharmaceutical Filler and Capper
l Commissioning of Pharmaceutical Filler and Capper
l Maintenance of Pharmaceutical Filler and Capper
Installation of Pharmaceutical Filler and Capper
According to different models and specifications of Pharmaceutical Filler and Capper, refer to the random manual for installation.
For small-sized Pharmaceutical Filler and Capper, it is not required to build the foundation, just install it on the flat workshop floor, make a good horizontal reference, adjust the elevation of incoming and outgoing chain belt according to the layout diagram, and adjust the legs to make the load of the whole machine evenly distributed.
For large-sized Pharmaceutical Filler and Capper, it is necessary to build a solid installation foundation as required. When installing, the horizontal benchmark should be played, especially when it is connected with the capping machine, the two parts of the incoming and outgoing bottle belts must be at the same horizontal benchmark.
To ensure the smooth bottle delivery of Pharmaceutical Filler and Capper, the inlet pallet under the inlet star wheel should be 0.5mm higher than the surface of the bottle tray, and the outlet pallet under the middle star wheel should be 0.5mm lower than the surface of the bottle tray. The running is free and there should be no jamming interference. The horizontal part of the liquid inlet pipe should have a certain slope to facilitate emptying and air discharge. Make sure the bearing load of Pharmaceutical Filler and Capper's legs is even. Matching equipment with the host, such as gas-liquid control box, vacuum pump system and electric control box, etc. are generally installed separately.
Commissioning of Pharmaceutical Filler and Capper
After confirming the installation of Pharmaceutical Filler and Capper is completed, the commissioning of Pharmaceutical Filler and Capper can be carried out step by step as follows. Replace suitable accessories according to the bottle type filled by Pharmaceutical Filler and Capper, and adjust the parts, including the inlet screw, guide bar spacing, side guard safety switch, star-shaped paddle wheel, reservoir, and capping head height adjustment, etc. Thoroughly clean the Pharmaceutical Filler and Capper reservoir, liquid piping, and gas piping to ensure that there is no foreign material. Make a hydraulic test on the storage tank and pipeline at the same time. Check carefully whether the wiring of the Pharmaceutical Filler and Capper control box is correct, and turn on the main switch only after the equipment is turned manually without jamming. Start the equipment in a pointing way to check if there is any abnormality. Start the Pharmaceutical Filler and Capper at low speed and check the starting, braking, emergency stop, and speed regulation performance. Then infuse an empty bottle at low speed, check whether it can pass through the bottle feed screw, guide bar, and star wheel smoothly and whether each control touch block can respond sensitively. Check whether the Pharmaceutical Filler and Capper can drop the cap smoothly and seal the cap tightly. After that, adjust the value of each instrument on the liquid and gas control cabinet according to the filing requirements of Pharmaceutical Filler and Capper. Check the liquid level and pressure of Pharmaceutical Filler and Capper reservoir, make filling test, adjust the filling head and control the bottling level.
Maintenance of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper in the process of use, must be required to carry out regular maintenance. First of all, we must ensure that the lubrication status of the Pharmaceutical Filler and Capper must be good, and the lubrication points must be well-lubricated in time to maintain the oil level of each tank and the intact spray lubrication function. Timely replacement of a variety of damaged parts, such as seals, bottle transport parts, and transmission parts in the wearing parts. The movable parts that are not adjusted for a long time, such as the reservoir of Pharmaceutical Filler and Capper and the height adjustment device of the capping machine, should be run regularly to avoid rust and corrosion. Regularly and regularly clean the liquid tank of Pharmaceutical Filler and Capper, liquid delivery tube, filling valve, and parts that may contact with liquid as required. Liquid residue, oil, water, and glass fragments should be removed to keep the equipment neat and hygienic. Since there are many models and specifications of Pharmaceutical Filler and Capper, and the performance, structure, and working principle vary greatly, operators and maintenance personnel should use and maintain them according to the operation manuals accompanying each machine.
Our products are in great demand in both domestic and international markets, and we are committed to improving and developing to meet our customers and the market demand is our eternal theme and sincere commitment to our customers. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.
There is already a lot of knowledge about the Labeling Machine in the market, but the Labeling Machine will appear crooked in the process of using it. How should this be solved? Let's take a look together next.
This is the content list:
Reasons for Labeling Machine crooked during use
Labeling Machine appears to "post crooked" solution
Why does Labeling Machine post crookedly during use? There are two factors: one is running in an environment that is not suitable for Labeling Machine work, and the other is the lack of maintenance of Labeling Machine equipment. The round Labeling Machine adopts self-adhesive roll labeling paper, and the labeling adopts the rolling method to complete the labeling process. The self-adhesive Labeling Machine is clean and hygienic, non-mold, beautiful, and firm after labeling, and will not fall off by itself, and production efficiency Higher merits. If you can do both of these things, you can eliminate the problem of inaccurate labeling.
First, stop the Labeling Machine, and then inspect whether the labeling heads on both sides of the Labeling Machine are loose. Use the tools configured by the manufacturer to stabilize the Labeling Machine. Check whether the Labeling Machine wraps the label's trays for looseness or uneven rotation speed. Add engine oil to lubricate. Round bottle Labeling Machine realizes labeling or filming on the circumferential surface of cylindrical and conical products, such as glass bottles, plastic bottles, etc. It can realize circumferential, semicircular, circumferential double-sided, circumferential positioning labeling and other functions, mainly vertical There are two ways of labeling and horizontal labeling. Then inspect the parameters of the Labeling Machine operating system to avoid labeling different products under the same parameters of the Labeling Machine. Finally, adjust the labeling head and place the labeling product separately. When the conveyor belt is conveyed, whether the Labeling Machine shakes or shakes the first two These steps must be performed after the Labeling Machine stops. If the above two cannot solve the labeling problem of the Labeling Machine, please do not disassemble and replace the internal parts of the device privately. You need to transfer the professional to repair the Labeling Machine.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our Labeling Machine and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. It can be seen that we have developed well in the quality of Labeling Machine products. Labeling Machine's first-class product quality and efficient and fast after-sales service have created excellent products of "Zhonghuan". If you are interested in Labeling Machine, you can contact us, our website is www.cnzpack.com. I look forward to your coming and hope to cooperate with you.