Bottle Unscrambler is suitable for automatic unscramble of plastic round bottles, flat bottles, and tube-top bottles. Disordered bottles are poured into the bottle storage box. The bottles enter the filling machine conveyor line in an upright and orderly manner. The use of the Bottle Unscrambler equipment greatly reduces the labor intensity of the operators, and the equipment is stable and reliable with a high degree of automation. So, what is the structure of Bottle Unscrambler? Let's take a look together next.
This is the content list:
l The lifting mechanism of Bottle Unscrambler
l Bottle Unscrambler's unscrambler mechanism
l Bottle delivery mechanism of Bottle Unscrambler
l Bottle Unscrambler's bottle-out mechanism
The lifting mechanism of Bottle Unscrambler
Bottle Unscrambler has a stainless steel shell, stainless steel support feet, stainless steel large-capacity hopper, no bottle alarm and cap opening function, engineering plastic conveyor belt, which meets GMP requirements.
Bottle Unscrambler Bottle Unscrambler
Bottle Unscrambler adopts automatic quantitative feeding and turntable technology to maintain the dynamic balance of the number of bottles in the unscrambler tray to ensure stable and continuous bottle output. The Bottle Unscrambler enters the Bottle Unscrambler turntable by the lifting mechanism, and the turntable rotates at a high speed to sort out the bottles as required. Bottle Unscrambler web wheel removes irregular bottles.
Bottle delivery mechanism of Bottle Unscrambler
The bottle delivery mechanism of Bottle Unscrambler is a conveyor belt that meets GMP and FDA standards and requirements and uses flexible cushioning to facilitate bottle turnover. The structure of single-motor-driven double-belt pulleys ensures the same speed as the two clamping belts. The bottle-feeding mechanism of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides. The bottle delivery mechanism of Bottle Unscrambler sorts out the bottles through different bottle flippers.
Bottle Unscrambler's bottle-out mechanism
The Bottle Unscrambler's single-motor drive double-pulley structure ensures that the two clamping belts have the same speed. Adjustable clamping belt speed. When the clamping belt sends out the bottle, the speed of the Bottle Unscrambler is the same as that of the main conveyor belt. The Bottle Unscrambler does not invert the bottle. The conveyor belt conforms to GMP and FDA standards and requirements. It adopts flexible buffering and is convenient. The bottle is turned over.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. So far, we have more than 100 domestic customers and more than 400 foreign customers. The quality of our Bottle Unscrambler and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. Bottle Unscrambler is in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market needs are our eternal topic and our sincere commitment to customers. If you are interested in Bottle Unscrambler, you can contact us, our website is www.cnzpack.com. We look forward to your coming and hope to cooperate with you.
Tube Filling machine And Sealing machine adopt the latest module circuit, stable working performance, high efficiency, and all components adopt famous brand products. Under the careful design of our company, various advanced Tube Filling Machine And Sealing machines have been produced. Mainly used for sealing toothpaste, cosmetics, medicine, food, industrial products, and various hoses. Next, let's take a look at the cleaning and maintenance of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
Tube Filling machine And Sealing machine cleaning.
Daily maintenance of Tube Filling machine And Sealing machine.
First, regularly clean the surface of the Tube Filling machine And Sealing machine, the bottom plate and the lower mold slide plate, grooves, the upper mold inner pressure plate, and the positioning rod. Second, grease should be added to the transmission parts of the lower mold slide plate, pressing rod bearing, eccentric wheel and guidepost, guide rail, and so on regularly to ensure the performance of the Tube Filling Machine And Sealing machine. Third, the method of cleaning the toothed knife: first plug the two drain holes of the lower mold with a cotton ball, pour boiling water into the groove of the lower mold, until it is full, then push the slide of the lower mold into place, and lower the upper mold. Press to the lowest point, let the toothed knife soak for a few minutes until it is clean, repeat several times.
First, check the equipment ground wire frequently to ensure reliable contact; clean the weighing platform frequently; check whether the pneumatic pipeline is leaking and whether the air pipe is broken. Second, change the lubricating oil of the reducer motor every year, check the tightness of the chain, and adjust the tension in time. Third, the sensor of the Tube Filling Machine And Sealing machine is a high-precision, high-sealing, and high-sensitivity device. Impact and overload are strictly prohibited, and no contact is allowed during the working process, and it is not allowed to be disassembled if it is not required for maintenance. Fourth, if it is not used for a long time, empty the material in the pipeline. Fifth, observe the moisture filter and oil mist device of the pneumatic combination two-piece before going to work every day. Sixth, during the production, we should always patrol and observe the mechanical parts to see if the rotation and lifting are normal if there is any abnormality, and if the screws are loose. Seventh, do a good job of cleaning and sanitation, keep the surface of the Tube Filling machine And Sealing machine clean, often remove the accumulation on the scale body, and pay attention to keeping the electric control cabinet clean.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can contact us. Our official website is https:// www.cnzpack.com/.
After we purchase Pharmaceutical Filler and Capper, we need to install and debug Pharmaceutical Filler and Capper. Let's take a look at it together next.
This is the content list:
l Installation of Pharmaceutical Filler and Capper
l Commissioning of Pharmaceutical Filler and Capper
l Maintenance of Pharmaceutical Filler and Capper
Installation of Pharmaceutical Filler and Capper
According to different models and specifications of Pharmaceutical Filler and Capper, refer to the random manual for installation.
For small-sized Pharmaceutical Filler and Capper, it is not required to build the foundation, just install it on the flat workshop floor, make a good horizontal reference, adjust the elevation of incoming and outgoing chain belt according to the layout diagram, and adjust the legs to make the load of the whole machine evenly distributed.
For large-sized Pharmaceutical Filler and Capper, it is necessary to build a solid installation foundation as required. When installing, the horizontal benchmark should be played, especially when it is connected with the capping machine, the two parts of the incoming and outgoing bottle belts must be at the same horizontal benchmark.
To ensure the smooth bottle delivery of Pharmaceutical Filler and Capper, the inlet pallet under the inlet star wheel should be 0.5mm higher than the surface of the bottle tray, and the outlet pallet under the middle star wheel should be 0.5mm lower than the surface of the bottle tray. The running is free and there should be no jamming interference. The horizontal part of the liquid inlet pipe should have a certain slope to facilitate emptying and air discharge. Make sure the bearing load of Pharmaceutical Filler and Capper's legs is even. Matching equipment with the host, such as gas-liquid control box, vacuum pump system and electric control box, etc. are generally installed separately.
Commissioning of Pharmaceutical Filler and Capper
After confirming the installation of Pharmaceutical Filler and Capper is completed, the commissioning of Pharmaceutical Filler and Capper can be carried out step by step as follows. Replace suitable accessories according to the bottle type filled by Pharmaceutical Filler and Capper, and adjust the parts, including the inlet screw, guide bar spacing, side guard safety switch, star-shaped paddle wheel, reservoir, and capping head height adjustment, etc. Thoroughly clean the Pharmaceutical Filler and Capper reservoir, liquid piping, and gas piping to ensure that there is no foreign material. Make a hydraulic test on the storage tank and pipeline at the same time. Check carefully whether the wiring of the Pharmaceutical Filler and Capper control box is correct, and turn on the main switch only after the equipment is turned manually without jamming. Start the equipment in a pointing way to check if there is any abnormality. Start the Pharmaceutical Filler and Capper at low speed and check the starting, braking, emergency stop, and speed regulation performance. Then infuse an empty bottle at low speed, check whether it can pass through the bottle feed screw, guide bar, and star wheel smoothly and whether each control touch block can respond sensitively. Check whether the Pharmaceutical Filler and Capper can drop the cap smoothly and seal the cap tightly. After that, adjust the value of each instrument on the liquid and gas control cabinet according to the filing requirements of Pharmaceutical Filler and Capper. Check the liquid level and pressure of Pharmaceutical Filler and Capper reservoir, make filling test, adjust the filling head and control the bottling level.
Maintenance of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper in the process of use, must be required to carry out regular maintenance. First of all, we must ensure that the lubrication status of the Pharmaceutical Filler and Capper must be good, and the lubrication points must be well-lubricated in time to maintain the oil level of each tank and the intact spray lubrication function. Timely replacement of a variety of damaged parts, such as seals, bottle transport parts, and transmission parts in the wearing parts. The movable parts that are not adjusted for a long time, such as the reservoir of Pharmaceutical Filler and Capper and the height adjustment device of the capping machine, should be run regularly to avoid rust and corrosion. Regularly and regularly clean the liquid tank of Pharmaceutical Filler and Capper, liquid delivery tube, filling valve, and parts that may contact with liquid as required. Liquid residue, oil, water, and glass fragments should be removed to keep the equipment neat and hygienic. Since there are many models and specifications of Pharmaceutical Filler and Capper, and the performance, structure, and working principle vary greatly, operators and maintenance personnel should use and maintain them according to the operation manuals accompanying each machine.
Our products are in great demand in both domestic and international markets, and we are committed to improving and developing to meet our customers and the market demand is our eternal theme and sincere commitment to our customers. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.
Korea East Asia Pharmaceutical Company, ordered a syrup filling line from our company, from bottle management - bottle washing - filling - corking - capping - labeling, the whole line in the Korean factory to complete the commissioning task, the whole line production design speed of 120 bottles per minute high-speed filling line.
After the Labeling machine sensor sends a signal that the labeling object is ready to be labeled, the drive wheel on the Labeling machine turns up. As the rolled label is in a tight state on the equipment, when the Labeling machine backing paper is tightly attached to the peeling plate and changes direction, the Labeling machine label is forced to disengage due to the rigidity of its material and is ready to be labeled. At this time, the labeling object is located just below the label, under the action of the labeling wheel, to achieve synchronous labeling. After the Labeling machine has finished labeling, the sensor under the roll label sends a stop signal, the drive wheel comes to a standstill, and a labeling cycle end. No matter which type of Labeling machine, the labeling process is roughly the same. The difference is that the installation position of the Labeling machine is different, the labeling object is conveyed differently and positioned differently, and the form of the labeling roller of the Labeling machine is also different. So, what are the Labeling machine's requirements for labels? Let's look at it together next.
This is the content list:
l Surface material
l Release force
l At the end of the paper
l Processing quality
Labeling machine label stiffness is the key to labeling, so the Labeling machine surface material is required to have a certain strength and hardness. Labeling machine label stiffness and the thickness of the material and the area of the label, so the Labeling machine in the use of soft film material should be appropriate to increase its thickness, generally controlled at 100μm or more. Labeling machine thin paper materials, such as 60 ~ 70g/m2 labeling paper, are generally not suitable for the production of large labels, but suitable for processing into small labels, such as price tags used on the price tag. Labeling machine label stiffness is not good, it will cause labeling out of the label, or label and backing paper reward so that the automatic labeling failure.
Labeling machine peel-off force is the force at which the label is separated from the backing paper by the Labeling machine. The Labeling machine release force is related to the type and thickness of the adhesive, the silicone coating on the surface of the backing paper, and the ambient temperature at the time of labeling. If the Labeling machine release force is too small, the label will easily fall off (leave the backing paper) during the conveying process. The Labeling machine's release force is too large, the label will be difficult to detach from the backing paper, and it will not be able to produce labels. The Labeling machine should be integrated control of the technical indicators so that the release force is maintained within a reasonable range.
At the end of the paper
Is also an important indicator to control automatic labeling. The requirements of the Labeling machine base paper surface silicon-coated evenly, the Labeling machine peeling force is consistent. Uniform thickness and good tensile strength ensure that the Labeling machine will not break when labeling. Uniform thickness and good light transmission of the Labeling machine ensure that the sensor can correctly identify the location of the label.
Requires that both sides of the Labeling machine backing paper after slitting should be flat and free of fracture to avoid the backing paper from breaking when the tension changes. Labeling machine die-cutting, to avoid cutting through the backing paper or damage to the silicone layer. If the Labeling machine backing paper and silicone coated layer are destroyed, the Labeling machine backing paper will break easily or the glue in the label will penetrate the backing paper. In addition, the static electricity in the web label must be eliminated before Labeling machine labeling, because static electricity will lead to Labeling machine labeling failure or labeling inaccuracy.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. Before the Labeling machine leaves the factory, it will conduct a large number of tests on the Labeling machine to maintain the healthy development of the Labeling machine market. If you are interested in the Labeling machine, you can contact us, our website is www.cnzpack.com.
Wenzhou Zungwan Intelligent Machine Co.,Ltd. is the professional equipment manufacturer to keep researching and developing the packing machinery for every type of liquid, powder, cream/ointment, fluid and half-fluid etc. materials. We have Obtained ISO9001 quality management system authentication and parts of our products have passed CE authentication. Our company has obtained more than 20 invention patents and utility model patents. The main products range from nail polish filling machine, perfume machine,perfume filling machine, powder serial automatically volume-measuring packing machine and inline capping machine, rotary capping machine and labeling machine, bottle unscrambler , screw capping machine ,tube filling and sealing machine, cartoning machine and other Packaging equipments.
So far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and our service as well as our integrity is acclaimed both in China and abroad. we will carry forward the spirit of "integrated innovation, and perseverance," discipline ourselves to be the first, and provide better and more perfect service for our new and old customers with enthusiasm and a new attitude.
The Cosmetic Filling Machine and Capping machine is a professional cosmetic filling and capping equipment, which can make the cap tighter without damaging the mouth of the bottle and effectively protect the cosmetics from contact with the outside world. Next, let's take a look at the use and maintenance of the Cosmetic Filling machine and the capping machine. Here are some answers.
Here is the content list:
l Instructions for use of Cosmetic Filling machine And Capping machine.
l How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
Instructions for use of Cosmetic Filling machine And Capping machine.
First, because the Cosmetic Filling Machine and Capping machine is an automated machine, the dimensions of the pop-up bottle, bottle liner, and bottle cap are required to be uniform. Second, before driving, you must first use the crank handle to turn the machine to see if there is any abnormality in the rotation, and then you can drive after it is confirmed that it is normal. Third, when adjusting the machine, the tools should be used appropriately. It is strictly forbidden to use excessive tools or excessive force to dismantle the parts to avoid damage to the machine parts or affect the performance of the machine. Fourth, the Cosmetic Filling machine and the Capping machine must be kept clean. Before the shift, all parts of the machine surface should be cleaned once, and clean lubricating oil should be added to each activity department. It should be scrubbed once a week, especially the areas that are not easily cleaned in normal use or blown with compressed air.
How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
First, the Cosmetic Filling Machine and the Capping machine has strict requirements for the placement environment and must ensure the indoor humidity is moderate, ventilated, and hygienic. Because the Cosmetic Filling Machine and Capping machine is a mechanical device, after all, the raw materials are some steel electromechanical, etc. It is easy to rust when placed in a humid environment, and a closed environment is not conducive to the heat dissipation of the equipment during operation. Second, you must ensure that the power supply is normal and the grounding wire is safe before use. Voltage instability can cause considerable damage to the machine. Third, the non-woven soft cloth and cleaning agent must be added to wipe off the oil or dirt and wipe dry before the Cosmetic Filling machine and capping machine are operated. After use, take out all the remaining materials to prevent the materials from corroding the equipment and scrub them clean. Periodically clean the invisible dust and garbage in the chassis. And adhere to the tightness of the mechanical parts. Fourth, clean up the machine regularly. Many companies conduct major maintenance on machinery and equipment once a year in autumn. Fifth, add lubricating oil to the mechanical components of the Cosmetic Filling machine and Capping machine regularly to reduce frictional resistance and make the machine run faster.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines and Capping machines or want to learn more about our company, you can communicate with us on the website.
Celebrate the 10th anniversary of ZUNGWAN intelligent machine
——A letter from ZUNGWAN machine to you
Hello, partners, customers and friends of ZUNGWAN machine!
April 12 is the 10th anniversary of the establishment of ZUNGWAN intelligent machine. I'm 10 years old. From April 12, 2011 when I officially got my birth certificate (business license) to today, I've accompanied my close partners and colleagues through 10 spring, summer, autumn and winter, 10 special birthdays, and cooperated with more than 200 large, medium and small enterprises, companies and factories at home and abroad, It has sold more than 2000 automatic filling and sealing machines, more than 1000 automatic filling and capping machines, more than 3000 semi-automatic filling machines and more than 500 filling and packaging production lines.
My name is Wenzhou ZUNGWAN Intelligent Machine Co., Ltd. now has more than 50 employees. I am a well-known brand enterprise specializing in the R & D, production and sales of hose filling and sealing machine, aluminum tube filling and folding machine, various material filling and capping machine, full-automatic linear filling machine, capping machine, labeling machine, water cream filling and capping machine and other related packaging machinery and equipment supporting products, It has a complete and scientific quality management system. The enterprise integrity, company strength and product quality of ZUNGWAN Intelligent Machine have won the full support, trust and recognition of customers and friends at home and abroad.
Since the establishment of the company in 2011, our main sales and production staff have worked in the packaging machinery industry for more than 5 years. They have rich experience in R & D, production, sales and after-sales of cosmetics, skin care products and drug packaging production equipment. After successfully completing hundreds of enterprise order projects, Further promote our strategic sales of machinery and improve after-sales tracking service. In the next development period of the enterprise, it will participate more in the cooperation with famous brand companies, have a close relationship with cosmetics, skin care products, drugs and food enterprises, and create new brilliance in central machinery design, innovation and breakthrough with more like-minded people.
By combining the production technical strength of both supply and demand sides and using advanced machine professional knowledge, since 2011, we have been engaged in the sales of packaging machinery industry for more than 15 years. The chief engineer of filling and sealing machine production workshop, Potter and director Wu, who has been engaged in quality control for more than 20 years, have combined their own electronic pneumatic professional knowledge and years of technical training to launch various filling and sealing machines and filling capping machines, Plastic molding filling and sealing machine filling and sealing machine, fully meet the production requirements of customers and help customers create benefits; Time and again improve the service life of products and the simplicity of operation, so that the equipment I make is favored by enterprises, companies and factories at home and abroad.
I adhere to the enterprise oriented ideology and policy of "customer-oriented and product-based", so as to realize the integration of industrial chain, provide customers with multiple production engineering schemes, and provide packaging machinery and equipment with stable performance, excellent quality and reasonable price and immediate and thoughtful after-sales service, so as to solve actual production problems for customers with the most sincere attitude, Avoid unnecessary waste of expenses caused by enterprises. Strive to meet customers' purchase intention of value for money and value for money.