They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.
In our production and life, the Liquid Filling Machine has a significant impact on many industries, so what is the method of using the Liquid Filling Machine? Let's go take a look next.
This is the content list:
l The ground wire must be well-grounded before the Liquid Filling Machine works
l Liquid Filling Machine liquid filling system assembly
The ground wire must be well-grounded before the Liquid Filling Machine works.
The ground wire must be well-grounded before the Liquid Filling Machine works, and then the appropriate standard syringe must be selected according to the different filling volumes. Generally, a 1ml syringe is used when the dispensing range is 0.2-1ml. Use a 5ml syringe for 1-5ml.use a 10ml syringe for 5-10ml. The 20ml model uses a 20ml glass infusion device. The 100ml model uses a 100ml glass infusion device, and the 500ml model uses the stainless steel filling system produced by our factory.
Liquid Filling Machine liquid filling system assembly
Pull out the inner core of the Liquid Filling Machine syringe, put the screw sleeve on the inner core of the syringe, and use the screw sleeve to properly fasten it to the lower base (cleanliness must be paid when disassembling the syringe). Place the upper clamp seat on the outlet end of the Liquid Filling Machine syringe jacket, and properly tighten the nuts on both sides to assemble the inner core and outer jacket of the installed Liquid Filling Machine syringe into one body. At this point, the Liquid Filling Machine injection system is assembled.
Place the Liquid Filling Machine valve with the arrow facing upwards and the arrow mark facing outwards and fix it on the fixing screw with a nut. Assemble the Liquid Filling Machine with a complete liquid filling system, align the upper and lower round holes of the liquid filling system components with the upper and lower fixing rods respectively, and put them on the bearing so that the outer end surface and the bearing surface are levels. When assembling the lower end, do not make the screw sleeve and the crank touch to prevent abnormal noise when the crank on the Liquid Filling Machine rotates (the screw sleeve and the crank are about 1mm apart when installed correctly). After the liquid filling system is installed correctly, tighten it. Tighten the screws up and down. Use a short hose to connect the Liquid Filling Machine syringe to the valve connection nozzle. The liquid inlet pipe is connected to the water inlet, and the liquid outlet pipe is connected to the water outlet. To prevent the liquid inlet and outlet pipes from being entangled, clip the liquid inlet and outlet pipes into the ear openings on the side of the casing.
Turn the crank of the Liquid Filling Machine by hand, it should be able to rotate freely, otherwise, the assembly is wrong, you should check whether the Liquid Filling Machine injection system is fastened to the rotating bearing.
Our company has obtained more than 20 invention patents and utility model patents. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine, capping machine and labeling machine, bottle unscrambler, tube filling and sealing machine, Cartoning machines, and other packaging equipment. If you are interested in Liquid Filling Machine, you can contact us. Our website is www.cnzpack.com.
Most Bag Packing Machines track and adjust various mechanical parameters through intelligent control instruments and menu-type software on the touch screen. The electronic display shows the length of the cut bag, the packaging speed, the net content of the filling, and the packaging output, etc., which can be understood at a glance. The standard color code tracking photoelectric system of the Bag Packing Machine can ensure the correct printing patterns of the packaged products. In addition, Bag Packing Machine can perform online status monitoring and fault diagnosis analysis of the working process. Once a problem occurs, Bag Packing Machine will automatically stop and display the cause and solution of the fault. So how do we maintain the Bag Packing Machine equipment in actual production? Let's take a look together next.
This is the content list:
l Maintenance after production
l Machine parts lubrication
l Care instructions
Maintenance after production
Every day after production, employees must clean the Bag Packing Machine before leaving get off work. First, the material barrels are cleaned in the warehouse, and the remaining materials on the tray are cleaned and kept clean. The remaining materials in other parts are cleaned up to prepare for the next use of the Bag Packing Machine.
Machine parts lubrication
The box part of the Bag Packing Machine is equipped with an oil gauge. The oil should be filled once before the Bag Packing Machine is turned on. It can be added in the middle according to the temperature rise and operating conditions of each bearing. The Bag Packing Machine worm gearbox must store oil for a long time. The oil level is high enough that the worm gear invades the oil. If it is used frequently, the oil must be replaced every three months. There is an oil plug at the bottom for draining oil. When refueling the Bag Packing Machine, do not let the oil spill out of the cup, let alone flow around the Bag Packing Machine and on the ground. Because oil is easy to pollute materials and affect product quality.
Check the parts of the Bag Packing Machine regularly, once a month, check whether the movable parts of the Bag Packing Machine worm gear, worm, lubricating block, bearings, and other moving parts are flexible and worn. If any defects are found, they should be repaired in time and should not be used reluctantly. The Bag Packing Machine should be used in a dry and clean room, and should not be used in places where the atmosphere contains acids and other gases that are corrosive to the body. When the Bag Packing Machine roller moves back and forth during work, please adjust the screws on the front bearing to the proper position. If the gear shaft of the Bag Packing Machine moves, please adjust the screws behind the bearing frame to the proper position, adjust the gap so that the bearing does not make a noise, turn the belt pulley by hand, and tighten properly. Too tight or too loose can make the Bag Packing Machine happen. The possibility of damage. If it is out of service for a long time, the Bag Packing Machine must be wiped and cleaned, and the smooth surface of the machine must be coated with anti-rust oil and covered with a cloth canopy.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that produces first-class Bag Packing Machine product quality and efficient and fast after-sales service, which has created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. If you are interested in Bag Packing Machine, you can contact us, our website is www.cnzpack.com.
Cartoning machine is the description of automatic loading of medicine bottles, trays, ointments, etc. into folded cartons and completing the capping action. Some Cartoning machines with stronger functions also have functions such as sealing labels or heat shrink packaging. So what are the considerations for the daily maintenance of the Cartoning machine? Let's take a look together next.
This is the content list:
l Comply with safe operating procedures
l Refuel or change the oil on time
l Be organized
l Clean inside and outside of equipment
Comply with safe operating procedures
Comply with the Cartoning machine's safety operating procedures and do not overload the equipment. The Cartoning machine's safety protection devices are complete and reliable, and unsafe factors are eliminated in time. For example: Do not touch the inverter within 5 minutes after the power of the Cartoning machine is cut off because it will have a relatively high residual voltage, which will be released after a few minutes. After the Cartoning machine work is finished, you should do a good job of cleaning, use a brush to remove all unclean things, and check whether the power is turned off.
Refuel or change the oil on time
Cartoning machine is well lubricated, add oil or change oil on time, keep oiling, no dry friction. The Cartoning machine should be refueled before starting up. Where there is reciprocating motion, add oil, twice a day, 5-6 drops each time. Add butter once a month to the bearings of the rotating part on both sides of the folding machine. Grease the sliding part of the tongue guide once a week.
Cartoning machine tools, accessories, and workpieces (products) should be neatly arranged, Cartoning machine pipes and lines should be organized.
Equipment interior and exterior clean
The interior and exterior of the Cartoning machine equipment should be clean and tidy. All sliding surfaces, lead screws, rack and pinion, gearbox, oil holes, etc. are free of oil and dirt, and all parts of the Cartoning machine do not leak oil or air. The debris, debris, and dirt around the equipment should be cleaned up. For example, there should be no foreign objects in the main motor of the Cartoning machine, the casing should be kept clean, the cooling fan should be good, and it should be maintained regularly. Cartoning machine photoelectric switch and proximity switch detection surface should not have foreign matter and pollution, otherwise, it will cause malfunction. The detection distance should be properly adjusted, and the bracket should be kept tight and not loose to avoid damage when the machine is running. The electrical components inside and outside the electrical cabinet of the Cartoning machine must be kept clean and well dissipated.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It will test the Cartoning machine before leaving the factory and provide warranty service. If you are interested in Cartoning machine, you can contact us. Our website is www.cnzpack.com. I look forward to your coming and hope to cooperate with you.
In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.
This is the content list:
The main workflow of Capping Machine
How to carry out daily maintenance and maintenance of Capping Machine
How to deal with common problems of Capping Machine
We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.
1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.
2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.
3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.
4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.
5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.
6. Add cylinder lubricating oil to the pneumatic triplet regularly.
7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.
First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.
Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.
Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?
Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.
Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.
In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.
Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.
The Cosmetic Filling Machine and Capping machine is a professional cosmetic filling and capping equipment, which can make the cap tighter without damaging the mouth of the bottle and effectively protect the cosmetics from contact with the outside world. Next, let's take a look at the use and maintenance of the Cosmetic Filling machine and the capping machine. Here are some answers.
Here is the content list:
l Instructions for use of Cosmetic Filling machine And Capping machine.
l How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
Instructions for use of Cosmetic Filling machine And Capping machine.
First, because the Cosmetic Filling Machine and Capping machine is an automated machine, the dimensions of the pop-up bottle, bottle liner, and bottle cap are required to be uniform. Second, before driving, you must first use the crank handle to turn the machine to see if there is any abnormality in the rotation, and then you can drive after it is confirmed that it is normal. Third, when adjusting the machine, the tools should be used appropriately. It is strictly forbidden to use excessive tools or excessive force to dismantle the parts to avoid damage to the machine parts or affect the performance of the machine. Fourth, the Cosmetic Filling machine and the Capping machine must be kept clean. Before the shift, all parts of the machine surface should be cleaned once, and clean lubricating oil should be added to each activity department. It should be scrubbed once a week, especially the areas that are not easily cleaned in normal use or blown with compressed air.
How is the daily maintenance of the Cosmetic Filling machine And Capping machine?
First, the Cosmetic Filling Machine and the Capping machine has strict requirements for the placement environment and must ensure the indoor humidity is moderate, ventilated, and hygienic. Because the Cosmetic Filling Machine and Capping machine is a mechanical device, after all, the raw materials are some steel electromechanical, etc. It is easy to rust when placed in a humid environment, and a closed environment is not conducive to the heat dissipation of the equipment during operation. Second, you must ensure that the power supply is normal and the grounding wire is safe before use. Voltage instability can cause considerable damage to the machine. Third, the non-woven soft cloth and cleaning agent must be added to wipe off the oil or dirt and wipe dry before the Cosmetic Filling machine and capping machine are operated. After use, take out all the remaining materials to prevent the materials from corroding the equipment and scrub them clean. Periodically clean the invisible dust and garbage in the chassis. And adhere to the tightness of the mechanical parts. Fourth, clean up the machine regularly. Many companies conduct major maintenance on machinery and equipment once a year in autumn. Fifth, add lubricating oil to the mechanical components of the Cosmetic Filling machine and Capping machine regularly to reduce frictional resistance and make the machine run faster.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines and Capping machines or want to learn more about our company, you can communicate with us on the website.
Bag Packing Machine consists of vacuum pump, motor, vacuum chamber, sealing strip, plexiglass plate cover, airbag, solenoid valve, etc. Bag Packing Machine is a general term for product production and outsourcing machines. It is mainly divided into two aspects, Bag Packing Machine assembly line production and packaging, used in the filling (filling), sealing machine, and coding of (bag, bottle) products in the food, medicine, chemical, and other industries. Bag Packing Machine product peripheral packaging equipment, used for spraying (printing) the production date, sealing, shrinking film, etc. after the product is produced. Then what is the principle and purpose of the Bag Packing Machine? Let's take a look together next.
This is the content list:
l Principle of Bag Packing Machine
l Bag Packing Machine is versatile
Principle of Bag Packing Machine
Bag packaging machine through the suction nozzle into the bag of the packaged goods, emptying air, from the suction nozzle discharge, and then complete sealing.
Bag Packing Machine is versatile
Bag Packing Machine is used in food, chemical, pharmaceutical and agricultural markets. Bag Packing Machine is easy to use and can complete multiple processes at once: bag pulling, bag making, filling, coding, counting, metering, sealing, product conveying, automatically, Bag Packing Machine is unmanned after setting. The Bag Packing Machine is highly efficient. In the Chinese market, the output of fully automatic packaging machines can approach 120-240 bags per minute to replace the old-time manual products, whose output is far more than several times the time. Bag Packing Machine clean, hygienic, and energy-efficient. Bag Packing Machine has the function of clean, hygienic, material saving, bag saving, money saving, and environmental protection.
Since the 1950s, my country's plastic machinery manufacturing industry has undergone rapid development for nearly half a century, especially since the reform and opening up. The Bag Packing Machine has now been built with a complete range of products, the main technical and economic indicators are close to or have reached the advanced level, and the supporting facilities are becoming more and more advanced. Production is gradually specialized, Bag Packing Machine has a large-scale and complete industrial system, and Bag Packing Machine products meet the needs of the domestic market.
We have obtained ISO9001 quality management system certification, and some products have passed CE certification. The main products are a nail polish filling machine, perfume machine, perfume filling machine, powder series automatic quantitative packaging machine and online capping machine and labeling machine, bottle unscrambler, tube filling and sealing machine, cartooning machine, and other packaging equipment. The quality of our Bag Packing Machine and service as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation and perseverance", self-discipline and strive for the first place, and provide new and old customers with better and more complete services with enthusiasm and a new attitude. If you are interested in Bag Packing Machine, you can contact us, our website is www.cnzpack.com.
After we purchase Pharmaceutical Filler and Capper, we need to install and debug Pharmaceutical Filler and Capper. Let's take a look at it together next.
This is the content list:
l Installation of Pharmaceutical Filler and Capper
l Commissioning of Pharmaceutical Filler and Capper
l Maintenance of Pharmaceutical Filler and Capper
Installation of Pharmaceutical Filler and Capper
According to different models and specifications of Pharmaceutical Filler and Capper, refer to the random manual for installation.
For small-sized Pharmaceutical Filler and Capper, it is not required to build the foundation, just install it on the flat workshop floor, make a good horizontal reference, adjust the elevation of incoming and outgoing chain belt according to the layout diagram, and adjust the legs to make the load of the whole machine evenly distributed.
For large-sized Pharmaceutical Filler and Capper, it is necessary to build a solid installation foundation as required. When installing, the horizontal benchmark should be played, especially when it is connected with the capping machine, the two parts of the incoming and outgoing bottle belts must be at the same horizontal benchmark.
To ensure the smooth bottle delivery of Pharmaceutical Filler and Capper, the inlet pallet under the inlet star wheel should be 0.5mm higher than the surface of the bottle tray, and the outlet pallet under the middle star wheel should be 0.5mm lower than the surface of the bottle tray. The running is free and there should be no jamming interference. The horizontal part of the liquid inlet pipe should have a certain slope to facilitate emptying and air discharge. Make sure the bearing load of Pharmaceutical Filler and Capper's legs is even. Matching equipment with the host, such as gas-liquid control box, vacuum pump system and electric control box, etc. are generally installed separately.
Commissioning of Pharmaceutical Filler and Capper
After confirming the installation of Pharmaceutical Filler and Capper is completed, the commissioning of Pharmaceutical Filler and Capper can be carried out step by step as follows. Replace suitable accessories according to the bottle type filled by Pharmaceutical Filler and Capper, and adjust the parts, including the inlet screw, guide bar spacing, side guard safety switch, star-shaped paddle wheel, reservoir, and capping head height adjustment, etc. Thoroughly clean the Pharmaceutical Filler and Capper reservoir, liquid piping, and gas piping to ensure that there is no foreign material. Make a hydraulic test on the storage tank and pipeline at the same time. Check carefully whether the wiring of the Pharmaceutical Filler and Capper control box is correct, and turn on the main switch only after the equipment is turned manually without jamming. Start the equipment in a pointing way to check if there is any abnormality. Start the Pharmaceutical Filler and Capper at low speed and check the starting, braking, emergency stop, and speed regulation performance. Then infuse an empty bottle at low speed, check whether it can pass through the bottle feed screw, guide bar, and star wheel smoothly and whether each control touch block can respond sensitively. Check whether the Pharmaceutical Filler and Capper can drop the cap smoothly and seal the cap tightly. After that, adjust the value of each instrument on the liquid and gas control cabinet according to the filing requirements of Pharmaceutical Filler and Capper. Check the liquid level and pressure of Pharmaceutical Filler and Capper reservoir, make filling test, adjust the filling head and control the bottling level.
Maintenance of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper in the process of use, must be required to carry out regular maintenance. First of all, we must ensure that the lubrication status of the Pharmaceutical Filler and Capper must be good, and the lubrication points must be well-lubricated in time to maintain the oil level of each tank and the intact spray lubrication function. Timely replacement of a variety of damaged parts, such as seals, bottle transport parts, and transmission parts in the wearing parts. The movable parts that are not adjusted for a long time, such as the reservoir of Pharmaceutical Filler and Capper and the height adjustment device of the capping machine, should be run regularly to avoid rust and corrosion. Regularly and regularly clean the liquid tank of Pharmaceutical Filler and Capper, liquid delivery tube, filling valve, and parts that may contact with liquid as required. Liquid residue, oil, water, and glass fragments should be removed to keep the equipment neat and hygienic. Since there are many models and specifications of Pharmaceutical Filler and Capper, and the performance, structure, and working principle vary greatly, operators and maintenance personnel should use and maintain them according to the operation manuals accompanying each machine.
Our products are in great demand in both domestic and international markets, and we are committed to improving and developing to meet our customers and the market demand is our eternal theme and sincere commitment to our customers. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.