With the continuous development of our production life, the emergence of Pharmaceutical Filler and Capper has brought great convenience to the industry. So what are the procedures and precautions for Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l The operation method of Pharmaceutical Filler and Capper
l Safety rules for the use of Pharmaceutical Filler and Capper
l Precautions for Pharmaceutical Filler and Capper
The operation method of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper installation precautions before use check, after the machine is installed, turn on the power, test runs the three-phase motor to ensure that the correct direction of operation, ensure that the pressure and flow of compressed air, check whether the motor, bearings, etc. need to be lubricated, no oil-free operation is strictly prohibited, normal before starting Pharmaceutical Filler and Capper. Filler And Capper at the same time, observe whether the fasteners of each part are loose, and only after the operation of each part is stable, can it be used normally. Check whether the function of the safety facilities of Pharmaceutical Filler and Capper is normal, check carefully whether there is water in all water tanks, whether the chainplate is stuck, whether there is debris on the conveyor belt, whether there are caps in the storage box, whether the water, power, and gas sources are connected before starting the machine. After all, conditions are ready, then close the main power QF, power indicator light, fault indicator, emergency stop indicator light is not on, then the start conditions are available, press the start button on the control box and the start switch at the filling, after the buzzer three warning, the whole machine starts running, take external washing, rinsing, filling fully automatic work mode, stop can be at the filling and control box press the stop button after the stop should turn off the main power.
Pharmaceutical Filler and Capper safety rules of use
1. No foreign objects (such as tools, rags, etc.) in Pharmaceutical Filler and Capper equipment.
2. Pharmaceutical Filler and Capper should not be allowed to have abnormal noise, if there is, it should be stopped immediately to check the reason.
3. All protective materials should be safe and reliable, it is strictly prohibited to wear clothing that may be hung by moving parts (such as scarves, bracelets, watches, etc.).
4. Long hair, should wear a hair cover.
5. Do not use water and other liquids to clean the electrical unit.
6. Cleaning should wear work clothes, gloves, glasses, etc., to prevent strong acid, strong alkali corrosion.
7. When Pharmaceutical Filler and Capper is running, someone must monitor it and do not approach the machine with tools or other objects.
8. Don't let the staff who are not related to the operation approach the installation of Pharmaceutical Filler and Capper.
Precautions for Pharmaceutical Filler and Capper
1、After unpacking Pharmaceutical Filler and Capper, first check whether the random technical information is complete and whether the machine is damaged in transportation, to solve the problem in time.
2、Install and adjust the feeding and discharging components according to the shape illustration in this manual.
3、Lubricate each lubrication point with new lubricant.
4、Turn the Pharmaceutical Filler and Capper by shaking the handle, check whether the Pharmaceutical Filler and Capper are running in the correct direction (facing the motor spindle in the counterclockwise direction), and the installation precautions of the Pharmaceutical Filler and Capper must be protected from grounding.
If you are interested in Pharmaceutical Filler and Capper, please contact us, our website is www.cnzpack.com.
Tube Filling machine And Sealing machine is suitable for filling all kinds of paste and high viscosity fluids, suitable for filling large-diameter plastic pipes and composite pipes, and then the pipe is heated inside, and the batch number and date are printed on the seal. Used in pharmaceutical, food, cosmetics, adhesive, and other industries. Next, let me tell you about the related introduction and features of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
l The related introduction of Tube Filling machine And Sealing machine.
l Design features of Tube Filling machine And Sealing machine.
l Features of Tube Filling machine And Sealing machine.
The related introduction of Tube Filling machine And Sealing machine.
Tube Filling machine And Sealing machine is a machine that fills the packaging into the container and seals it. After the product is put into the packaging container, to keep the product sealed, maintain product quality, and avoid product loss, the packaging container needs to be sealed. Tube Filling machine And Sealing machine is a machine with a compact design and automatic tube feeding. Tube Filling machine And Sealing machine's tube washing, feeding marking, filling, folding, sealing, coding, and finished product output are all performed by a fully automatic control system. The feeding of the washing pipe adopts a pneumatic method, which is accurate and reliable.
Design features of Tube Filling machine And Sealing machine.
First, the Tube Filling machine And Sealing machine is mechatronics, using multiple-introduction technology, controlled by PLC, and can automatically complete tube feeding, partial color labeling, filling, sealing, and tube outlet at the same time. The machine runs smoothly, is easy to control and size conversion, and is suitable for the production of pasty products. Second, the Tube Filling Machine And the Sealing machine has modern modeling, strong practicability, and high processing value. Third, the Tube Filling Machine And the Sealing machine have a stainless steel volumetric bulldozing syringe and a Teflon piston seal to achieve accurate dosage.
Features of Tube Filling machine And Sealing machine.
Tube Filling machine And Sealing machine is a piece of high-tech equipment successfully developed by introducing foreign advanced technology and combining GMP requirements. It has the characteristics of reasonable structure, complete functions, convenient operation, accurate filling, stable operation, and low noise. Tube Filling machine And Sealing machine adopts PLC controller, from liquid or high-speed material filling to batch number printing (including production date) automatic operation, is cosmetics, pharmaceuticals, food, adhesives and other ALU tubes, plastic tubes and multi-tube filling Ideal equipment for sealing, in line with GMP standards.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is https:// www.cnzpack.com/. Our company adheres to the service tenet of "customer first", and implements the service of honesty and customer first.
After the Labeling machine sensor sends a signal that the labeling object is ready to be labeled, the drive wheel on the Labeling machine turns up. As the rolled label is in a tight state on the equipment, when the Labeling machine backing paper is tightly attached to the peeling plate and changes direction, the Labeling machine label is forced to disengage due to the rigidity of its material and is ready to be labeled. At this time, the labeling object is located just below the label, under the action of the labeling wheel, to achieve synchronous labeling. After the Labeling machine has finished labeling, the sensor under the roll label sends a stop signal, the drive wheel comes to a standstill, and a labeling cycle end. No matter which type of Labeling machine, the labeling process is roughly the same. The difference is that the installation position of the Labeling machine is different, the labeling object is conveyed differently and positioned differently, and the form of the labeling roller of the Labeling machine is also different. So, what are the Labeling machine's requirements for labels? Let's look at it together next.
This is the content list:
l Surface material
l Release force
l At the end of the paper
l Processing quality
Labeling machine label stiffness is the key to labeling, so the Labeling machine surface material is required to have a certain strength and hardness. Labeling machine label stiffness and the thickness of the material and the area of the label, so the Labeling machine in the use of soft film material should be appropriate to increase its thickness, generally controlled at 100μm or more. Labeling machine thin paper materials, such as 60 ~ 70g/m2 labeling paper, are generally not suitable for the production of large labels, but suitable for processing into small labels, such as price tags used on the price tag. Labeling machine label stiffness is not good, it will cause labeling out of the label, or label and backing paper reward so that the automatic labeling failure.
Labeling machine peel-off force is the force at which the label is separated from the backing paper by the Labeling machine. The Labeling machine release force is related to the type and thickness of the adhesive, the silicone coating on the surface of the backing paper, and the ambient temperature at the time of labeling. If the Labeling machine release force is too small, the label will easily fall off (leave the backing paper) during the conveying process. The Labeling machine's release force is too large, the label will be difficult to detach from the backing paper, and it will not be able to produce labels. The Labeling machine should be integrated control of the technical indicators so that the release force is maintained within a reasonable range.
At the end of the paper
Is also an important indicator to control automatic labeling. The requirements of the Labeling machine base paper surface silicon-coated evenly, the Labeling machine peeling force is consistent. Uniform thickness and good tensile strength ensure that the Labeling machine will not break when labeling. Uniform thickness and good light transmission of the Labeling machine ensure that the sensor can correctly identify the location of the label.
Requires that both sides of the Labeling machine backing paper after slitting should be flat and free of fracture to avoid the backing paper from breaking when the tension changes. Labeling machine die-cutting, to avoid cutting through the backing paper or damage to the silicone layer. If the Labeling machine backing paper and silicone coated layer are destroyed, the Labeling machine backing paper will break easily or the glue in the label will penetrate the backing paper. In addition, the static electricity in the web label must be eliminated before Labeling machine labeling, because static electricity will lead to Labeling machine labeling failure or labeling inaccuracy.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. Before the Labeling machine leaves the factory, it will conduct a large number of tests on the Labeling machine to maintain the healthy development of the Labeling machine market. If you are interested in the Labeling machine, you can contact us, our website is www.cnzpack.com.
With its extremely high-efficiency performance, the automatic Labeling machine attracts a strong demand of users. Efficiency in the production of modern enterprises has become one of the important indicators that reflect the production capacity of enterprises. The demand for Labeling machines has promoted the progress of science and technology and has become the trend of modern product development. So what are the characteristics and advantages of the fully automatic Labeling machine? Let's take a look together next.
This is the content list:
l Automatic Labeling machine saves a lot of labor costs
l An automatic Labeling machine makes it easy to label goods
l The automatic Labeling machine is extremely efficient and meets the needs of modern enterprises
Automatic Labeling machine saves a lot of labor costs
The automatic Labeling machine saves a lot of labor costs. In the production process of labeling, most of the previous operations were done manually. Manual labeling takes up a lot of labor, the cost is high, and the recruitment and management of personnel are not so easy. The Labeling machine has solved this problem very well. It only needs to train machine operators with certain skills and invest a proper amount of automatic Labeling machines to replace manual labor to complete large-scale and heavy labeling work.
An automatic Labeling machine makes it easy to label goods
The automatic Labeling machine makes it easy to label goods. Manual labeling is difficult to guarantee the quality and effect of labeling. In the modern commodity society, people pay much attention to the appearance and packaging image of products. If the label is of poor quality and unsightly, it will be difficult to attract consumers' desire to buy. The products posted by the Labeling machine are more accurate in position, the surface is very flat, no wrinkles, and the products are more beautiful and generous.
The automatic Labeling machine is extremely efficient and meets the needs of modern enterprises
The automatic Labeling machine is extremely efficient and meets the needs of modern enterprises. With the advancement of technology, the Labeling machine has stronger vitality, higher competitiveness, and superior product labeling efficiency. It can reach thousands or even tens of thousands of labeling times per hour, which is a speed that cannot be imagined by single manpower.
A self-adhesive Labeling machine is relatively semi-automatic labeling or manual labeling. A fully automatic Labeling machine is leading the development direction of self-adhesive Labeling machines with its ultra-high efficiency performance and high-quality labeling effect! For the automatic Labeling machine, it is a big challenge. In the past, the packaging reason was very simple. To solve the quality assurance problem for the product, we did not inject more design factors. Our current packaging equipment not only extends the warranty time but also injects the artistic effect has been achieved so that people can experience the different experience that art brings us in the process of using it. It is impossible to break through the current development model without the help of external forces. We can't predict the direction of automatic Labeling machines, but by making up for the shortcomings of different industries, only the shortcomings can be achieved in a win-win situation, so that all industries can get a benign development. The use of automatic Labeling machines has also reached a new height in the protection of commodities, which just reflects the overall value of commodities. Therefore, the development of automatic Labeling machines is not limited to a small range.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. The company uses the advantages of the Labeling machine to produce a Labeling machine that is more in line with consumer needs. If you are interested in the Labeling machine, you can contact us. Our website is www.cnzpack.com.
In our production and life, the Cartoning Machine is of great significance to us, but sometimes, the Cartoning Machine will fail, so what is the reason for the failure of the Cartoning Machine? Next, let us analyze it together.
This is the content list:
Stop or stop between conveyor belts
The carton cannot be sucked down
The carton is not formed or ejected at the mouth of the box feeding template after being sucked
Can't suck the instructions
The paper rebounds during the suction process of the manual
The manual does not fold well
Uneven folding of the manual
There are curls and creases after the manual is folded
Manual stuck in the fence
1. Cartoning Machine shuts down at intervals to check if there is a shortage of materials and automatically starts up when supplemented.
2. Shut down the Cartoning Machine to check whether the power supply including the power supply part, the motor, or the governor is normal.
1. Whether the cartons of Cartons Machine are arranged neatly.
2. Whether the cartons of the Cartoning Machine are pasted together.
3. Whether the air pressure of the Cartoning Machine suction head is normal.
1. Check if the cartons of Cartons Machine are too hard.
2. Check whether the position of the guide rod of the cartons placed by the Cartoning Machine and the box delivery template are not correct.
3. Check whether the small hook spring at the rear of the Cartoning Machine delivery template is deformed.
4. Check if the height of the suction head of the Cartoning Machine and the box delivery track is correct.
1. Whether the Cartoning Machine manual is deformed, causing the suction head to fail to suck.
2. Whether the suction head gas of the Cartoning Machine is parallel to the manual.
3. Whether the paper width of the Cartoning Machine manual is different, the error must be within 1mm. The stacking position of the manual should be adjusted to a difference of 0.5mm from the inner edge when the suction head rises to the high position.
4. The small paper-separating hook above the suction head of the Cartoning Machine origami moves too early. Generally, the small hook should be inserted into the gap between the paper and the paper before the suction head is about to drop. The height of the small hook is adjusted to be 0.5mm away from the suction head when it is in the high position.
1. The foot-lifting action of the Cartoning Machine's manual was too early, and the manual was taken away by the foot support before being pulled down. The position of the feet of the Cartoning Machine is so that it does not touch the sucked manual when it is returned and it returns to the high position when the paper picking notch wheel has not pulled the paper.
2. Whether the matching speed of the Cartoning Machine suction head and paper picking wheel is the same. The suction head of the Cartoning Machine should be lowered first, and then the front part of the paper picking notch wheel should be pressed onto the paper.
1. Check if the Cartoning Machine paper is deformed and bent, and if there are burrs.
2. Is there any foreign matter in the fence of the Cartoning Machine blocking the paper?
3. The gap between the opening of the Cartoning Machine fence and the folding stick is too large, causing the paper to come out.
4. Is the gap between Cartons Machine's folding sticks too large to hold the paper? Adjust the adjusting screws at both ends of the folding stick to reduce the gap. If the Cartoning Machine folding stick has been used for too long and worn out, the folding stick must be replaced.
Check the Cartoning Machine to adjust the front and rear positions of the barriers in the fence to achieve the required folding size.
1. Is the gap between the Cartoning Machine baffle and the folding stick too large? Adjust the middle position of the baffle and folding stick.
2. If the middle position of the Cartoning Machine baffle and the folding stick has been adjusted, and there is still a large gap, remove the positioning pins on the Cartoning Machine baffle and re-adjust until the gap does not feed paper.
1. Whether the paper feeding gap of Cartoning Machine folding stick is too large and paper feeding is weak. The adjustment method is the same as above.
2. The installation position of the lower half of the Cartoning Machine fence is too long than the arc guide plate on it so that the paper cannot enter the folding stick below. Loosen all the fixing screws on the Cartoning Machine fence and adjust the board backward, but it should not be shorter than the upper guide plate and should be 1-3 mm longer than the guide plate. If it is shorter than the guide plate, the Cartoning Machine manual may go directly into the folding stick below without folding.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It will conduct a large number of tests before the Cartoning Machine leaves the factory to reduce the failure of the Cartoning Machine and provide warranty services. If you are interested in the Cartoning Machine, you can contact us Contact, our website is www.cnzpack.com.
In our production and life, Capping Machine is also called a Capping Machine, Capping Machine, or Capping Machine, which is used for screwing and unscrewing the caps of plastic bottles and glass bottles (molded bottles or tube bottles). equipment. Capping Machine is highly intelligent capping equipment with advanced technology, unique design, and easy operation. During the entire capping process, workers only need to place the cap on the mouth of the bottle, and then the bottle is automatically sent to the capping wheel and automatically tightened to complete the capping operation. The Capping Machine evacuates the packaging bottle and then tightens it, which prolongs the storage time of the packaging, reduces the failure rate of the Capping Machine, and improves the packaging efficiency of the Capping Machine. So what are the matters needing attention when operating Capping Machine correctly? Let's take a look together next.
This is the content list:
l Capping Machine rolling wheel adjustment
l Capping Machine lock wheel adjustment
l Capping Machine cap lock
l Capping Machine height adjustment
Capping Machine rolling wheel adjustment
Place the Capping Machine bottle on the bracket and raise the bracket to the highest point. First, loosen the lock nut to adjust the rolling wheel so that the (sprung) edge of the two Capping Machine rolling wheels is at the threading of the bottle. Click on it, then loosen the lock nut, and then adjust the adjusting screw so that the edges of the two rolling wheels are in contact with the cover, and a little pressure is appropriate, and then tighten the nut.
Capping Machine lock wheel adjustment
Adjust the two Capping Machine locking wheels, first loosen the locking nuts, adjust the locking wheels so that the edges of the two locking wheels are in contact with the lower edge of the bottle cap, a little pressure is appropriate, and then tighten the nuts (Note: Adjust Capping Machine Should be from loose to tight, adjust while pulling the lock).
Capping Machine cap lock
Loosen the top screw, remove the Capping Machine gland head, and then remove the entire Capping Machine lock head, install the appropriate plastic lock head on the cone sleeve, and then adjust the lifting height of the bracket to meet the working requirements.
Capping Machine height adjustment
Start the Capping Machine to lower the bracket to the lowest point, then place the bottle on the bracket, loosen the brake nut, turn the adjusting screw to raise the bracket, and then adjust the appropriate distance between the cap of the Capping Machine and the capping head (generally All are adjusted in place at the factory).
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream/ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. If you are interested in Capping Machine, you can contact us, our website is www.cnzpack.com.
After we purchase Pharmaceutical Filler and Capper, we need to install and debug Pharmaceutical Filler and Capper. Let's take a look at it together next.
This is the content list:
l Installation of Pharmaceutical Filler and Capper
l Commissioning of Pharmaceutical Filler and Capper
l Maintenance of Pharmaceutical Filler and Capper
Installation of Pharmaceutical Filler and Capper
According to different models and specifications of Pharmaceutical Filler and Capper, refer to the random manual for installation.
For small-sized Pharmaceutical Filler and Capper, it is not required to build the foundation, just install it on the flat workshop floor, make a good horizontal reference, adjust the elevation of incoming and outgoing chain belt according to the layout diagram, and adjust the legs to make the load of the whole machine evenly distributed.
For large-sized Pharmaceutical Filler and Capper, it is necessary to build a solid installation foundation as required. When installing, the horizontal benchmark should be played, especially when it is connected with the capping machine, the two parts of the incoming and outgoing bottle belts must be at the same horizontal benchmark.
To ensure the smooth bottle delivery of Pharmaceutical Filler and Capper, the inlet pallet under the inlet star wheel should be 0.5mm higher than the surface of the bottle tray, and the outlet pallet under the middle star wheel should be 0.5mm lower than the surface of the bottle tray. The running is free and there should be no jamming interference. The horizontal part of the liquid inlet pipe should have a certain slope to facilitate emptying and air discharge. Make sure the bearing load of Pharmaceutical Filler and Capper's legs is even. Matching equipment with the host, such as gas-liquid control box, vacuum pump system and electric control box, etc. are generally installed separately.
Commissioning of Pharmaceutical Filler and Capper
After confirming the installation of Pharmaceutical Filler and Capper is completed, the commissioning of Pharmaceutical Filler and Capper can be carried out step by step as follows. Replace suitable accessories according to the bottle type filled by Pharmaceutical Filler and Capper, and adjust the parts, including the inlet screw, guide bar spacing, side guard safety switch, star-shaped paddle wheel, reservoir, and capping head height adjustment, etc. Thoroughly clean the Pharmaceutical Filler and Capper reservoir, liquid piping, and gas piping to ensure that there is no foreign material. Make a hydraulic test on the storage tank and pipeline at the same time. Check carefully whether the wiring of the Pharmaceutical Filler and Capper control box is correct, and turn on the main switch only after the equipment is turned manually without jamming. Start the equipment in a pointing way to check if there is any abnormality. Start the Pharmaceutical Filler and Capper at low speed and check the starting, braking, emergency stop, and speed regulation performance. Then infuse an empty bottle at low speed, check whether it can pass through the bottle feed screw, guide bar, and star wheel smoothly and whether each control touch block can respond sensitively. Check whether the Pharmaceutical Filler and Capper can drop the cap smoothly and seal the cap tightly. After that, adjust the value of each instrument on the liquid and gas control cabinet according to the filing requirements of Pharmaceutical Filler and Capper. Check the liquid level and pressure of Pharmaceutical Filler and Capper reservoir, make filling test, adjust the filling head and control the bottling level.
Maintenance of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper in the process of use, must be required to carry out regular maintenance. First of all, we must ensure that the lubrication status of the Pharmaceutical Filler and Capper must be good, and the lubrication points must be well-lubricated in time to maintain the oil level of each tank and the intact spray lubrication function. Timely replacement of a variety of damaged parts, such as seals, bottle transport parts, and transmission parts in the wearing parts. The movable parts that are not adjusted for a long time, such as the reservoir of Pharmaceutical Filler and Capper and the height adjustment device of the capping machine, should be run regularly to avoid rust and corrosion. Regularly and regularly clean the liquid tank of Pharmaceutical Filler and Capper, liquid delivery tube, filling valve, and parts that may contact with liquid as required. Liquid residue, oil, water, and glass fragments should be removed to keep the equipment neat and hygienic. Since there are many models and specifications of Pharmaceutical Filler and Capper, and the performance, structure, and working principle vary greatly, operators and maintenance personnel should use and maintain them according to the operation manuals accompanying each machine.
Our products are in great demand in both domestic and international markets, and we are committed to improving and developing to meet our customers and the market demand is our eternal theme and sincere commitment to our customers. If you are interested in Pharmaceutical Filler and Capper, you can contact us, our website is www.cnzpack.com.
ZUNGWAN is the leading manufacturer of perfume and cosmetic filling machines and lines, providing all solutions from the smallest to the fastest machines (400 bpm) for a vast range of applications :
Perfumes (bottles, samples, miniatures), liquid Cosmetics (shampoo, conditioner, lotions, gel, serum, foam bath, liquid soap, shower gel, hair dye, nail varnish, foundation, makeup remover, suntan lotion, deodorant, roll-on, etc.) and Cosmetic creams (jars, lip-gloss, mascara).