Liquid Filling Machine is specially designed for filling easy-to-open bottles. It has a reasonable design, simple structure, easy operation, and a mechanical bottle stop filling device. So what is the working principle of a Liquid Filling Machine? Let's take a look together next.
This is the content list:
l Transmission principle of Liquid Filling Machine
l The principle of the filling part of the Liquid Filling Machine
l Liquid Filling Machine's capping system
l The capping head of the Liquid Filling Machine
l The Liquid Filling Machine's tracking and filling mechanism
The Liquid Filling Machine transmits the power to the worm gear shaft of the reducer through the belt pulley, and then the worm gear shaft transmits the power to the paddlewheel shaft, the filling part, and the capping head through each gear. the filling part, the capping head, and each paddle wheel of the Liquid Filling Machine move synchronously, and the power is transmitted to the bottle feeding paddle wheel device through the bevel gear.
The liquid bottle of the Liquid Filling Machine is sent to the transition pulley by the large bottle inlet paddlewheel and then sent to the synchronous belt by the transition pulley. The bottle is dragged forward at a uniform speed by the inserts on the synchronous belt, and the filling needle of the Liquid Filling Machine is inserted into the bottle mouth under the control of the tracking mechanism and runs forward synchronously with the bottle to achieve tracking and filling. The diving needle rises with the liquid level to play the role of defoaming.
The cap supply system of the Liquid Filling Machine is composed of a cap delivery track, cap handling head, and cap-wearing mechanism. The lid management head adopts the principle of electromagnetic spiral oscillation to line up the messy lids and enter the lid delivery track through the reversing twist channel. When the Liquid Filling Machine passes through the lid-wearing mechanism, the bottle hangs on to the lid and passes through the pressure plate to make the lid wear correctly.
After the liquid bottle of Liquid Filling Machine enters the cap rolling head turntable with the cap on, the three rolling knives which have been opened will turn forward with the Liquid Filling Machine turntable with the bottle as the center and press the cap under the control of the cam, then the three rolling knives will roll towards the cap at the same time under the action of the cone sleeve, and after rolling, they will leave the cap at the same time and return to the original position.
The Liquid Filling Machine drives the gear and rack to move, thus driving the filling needle to do the reciprocating movement. By adjusting the relative position of the Liquid Filling Machine's syringe holder and mounting frame, the filling needle can be accurately inserted into the middle of the bottle opening.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, and so far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive for the first, with enthusiasm and a new attitude to provide more perfect service for new and old customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com
They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.
With the continuous development of our production life, the emergence of Pharmaceutical Filler and Capper has brought great convenience to the industry. So what are the procedures and precautions for Pharmaceutical Filler and Capper? Let's take a look at it.
This is the content list:
l The operation method of Pharmaceutical Filler and Capper
l Safety rules for the use of Pharmaceutical Filler and Capper
l Precautions for Pharmaceutical Filler and Capper
The operation method of Pharmaceutical Filler and Capper
Pharmaceutical Filler and Capper installation precautions before use check, after the machine is installed, turn on the power, test runs the three-phase motor to ensure that the correct direction of operation, ensure that the pressure and flow of compressed air, check whether the motor, bearings, etc. need to be lubricated, no oil-free operation is strictly prohibited, normal before starting Pharmaceutical Filler and Capper. Filler And Capper at the same time, observe whether the fasteners of each part are loose, and only after the operation of each part is stable, can it be used normally. Check whether the function of the safety facilities of Pharmaceutical Filler and Capper is normal, check carefully whether there is water in all water tanks, whether the chainplate is stuck, whether there is debris on the conveyor belt, whether there are caps in the storage box, whether the water, power, and gas sources are connected before starting the machine. After all, conditions are ready, then close the main power QF, power indicator light, fault indicator, emergency stop indicator light is not on, then the start conditions are available, press the start button on the control box and the start switch at the filling, after the buzzer three warning, the whole machine starts running, take external washing, rinsing, filling fully automatic work mode, stop can be at the filling and control box press the stop button after the stop should turn off the main power.
Pharmaceutical Filler and Capper safety rules of use
1. No foreign objects (such as tools, rags, etc.) in Pharmaceutical Filler and Capper equipment.
2. Pharmaceutical Filler and Capper should not be allowed to have abnormal noise, if there is, it should be stopped immediately to check the reason.
3. All protective materials should be safe and reliable, it is strictly prohibited to wear clothing that may be hung by moving parts (such as scarves, bracelets, watches, etc.).
4. Long hair, should wear a hair cover.
5. Do not use water and other liquids to clean the electrical unit.
6. Cleaning should wear work clothes, gloves, glasses, etc., to prevent strong acid, strong alkali corrosion.
7. When Pharmaceutical Filler and Capper is running, someone must monitor it and do not approach the machine with tools or other objects.
8. Don't let the staff who are not related to the operation approach the installation of Pharmaceutical Filler and Capper.
Precautions for Pharmaceutical Filler and Capper
1、After unpacking Pharmaceutical Filler and Capper, first check whether the random technical information is complete and whether the machine is damaged in transportation, to solve the problem in time.
2、Install and adjust the feeding and discharging components according to the shape illustration in this manual.
3、Lubricate each lubrication point with new lubricant.
4、Turn the Pharmaceutical Filler and Capper by shaking the handle, check whether the Pharmaceutical Filler and Capper are running in the correct direction (facing the motor spindle in the counterclockwise direction), and the installation precautions of the Pharmaceutical Filler and Capper must be protected from grounding.
If you are interested in Pharmaceutical Filler and Capper, please contact us, our website is www.cnzpack.com.
The Mid-Autumn Festival is the second most important festival for a family reunion in China after the Spring Festival. Besides China, the Mid-Autumn Festival is also celebrated in many other Asian countries like Vietnam, Singapore, and Japan.
The Mid-Autumn Festival is also called the Moon Festival or Mooncake Festival. It would be celebrated on 21 September 2021. Gathering with families, eating moon cakes, and appreciating the fullest moon with lanterns, the Mid-Autumn Festival is a grand time for family reunions.
Besides those traditions in China, other Asian countries have their own unique customs of the Mid-Autumn Festival.
For example, the Mid-Autumn Festival is named Tết Trung Thu in Vietnamese. It is also known as a Children Festival. During the festival, parents will accompany their children and give them gifts like masks or lanterns. Most gifts are made by hand rather than buying at shops. Children would light lanterns and join in lion dance at the Mid-Autumn Festival.
Read Mid-Autumn Festival around the World to find more traditions in other countries.
Most Bag Packing Machines track and adjust various mechanical parameters through intelligent control instruments and menu-type software on the touch screen. The electronic display shows the length of the cut bag, the packaging speed, the net content of the filling, and the packaging output, etc., which can be understood at a glance. The standard color code tracking photoelectric system of the Bag Packing Machine can ensure the correct printing patterns of the packaged products. In addition, Bag Packing Machine can perform online status monitoring and fault diagnosis analysis of the working process. Once a problem occurs, Bag Packing Machine will automatically stop and display the cause and solution of the fault. So how do we maintain the Bag Packing Machine equipment in actual production? Let's take a look together next.
This is the content list:
l Maintenance after production
l Machine parts lubrication
l Care instructions
Maintenance after production
Every day after production, employees must clean the Bag Packing Machine before leaving get off work. First, the material barrels are cleaned in the warehouse, and the remaining materials on the tray are cleaned and kept clean. The remaining materials in other parts are cleaned up to prepare for the next use of the Bag Packing Machine.
Machine parts lubrication
The box part of the Bag Packing Machine is equipped with an oil gauge. The oil should be filled once before the Bag Packing Machine is turned on. It can be added in the middle according to the temperature rise and operating conditions of each bearing. The Bag Packing Machine worm gearbox must store oil for a long time. The oil level is high enough that the worm gear invades the oil. If it is used frequently, the oil must be replaced every three months. There is an oil plug at the bottom for draining oil. When refueling the Bag Packing Machine, do not let the oil spill out of the cup, let alone flow around the Bag Packing Machine and on the ground. Because oil is easy to pollute materials and affect product quality.
Check the parts of the Bag Packing Machine regularly, once a month, check whether the movable parts of the Bag Packing Machine worm gear, worm, lubricating block, bearings, and other moving parts are flexible and worn. If any defects are found, they should be repaired in time and should not be used reluctantly. The Bag Packing Machine should be used in a dry and clean room, and should not be used in places where the atmosphere contains acids and other gases that are corrosive to the body. When the Bag Packing Machine roller moves back and forth during work, please adjust the screws on the front bearing to the proper position. If the gear shaft of the Bag Packing Machine moves, please adjust the screws behind the bearing frame to the proper position, adjust the gap so that the bearing does not make a noise, turn the belt pulley by hand, and tighten properly. Too tight or too loose can make the Bag Packing Machine happen. The possibility of damage. If it is out of service for a long time, the Bag Packing Machine must be wiped and cleaned, and the smooth surface of the machine must be coated with anti-rust oil and covered with a cloth canopy.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer that produces first-class Bag Packing Machine product quality and efficient and fast after-sales service, which has created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. If you are interested in Bag Packing Machine, you can contact us, our website is www.cnzpack.com.
In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.
This is the content list:
The main workflow of Capping Machine
How to carry out daily maintenance and maintenance of Capping Machine
How to deal with common problems of Capping Machine
We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.
1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.
2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.
3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.
4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.
5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.
6. Add cylinder lubricating oil to the pneumatic triplet regularly.
7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.
First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.
Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.
Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?
Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.
Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.
In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.
Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.
Tube Filling machine And Sealing machine is suitable for filling all kinds of paste and high viscosity fluids, suitable for filling large-diameter plastic pipes and composite pipes, and then the pipe is heated inside, and the batch number and date are printed on the seal. Used in pharmaceutical, food, cosmetics, adhesive, and other industries. Next, let me tell you about the related introduction and features of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
l The related introduction of Tube Filling machine And Sealing machine.
l Design features of Tube Filling machine And Sealing machine.
l Features of Tube Filling machine And Sealing machine.
The related introduction of Tube Filling machine And Sealing machine.
Tube Filling machine And Sealing machine is a machine that fills the packaging into the container and seals it. After the product is put into the packaging container, to keep the product sealed, maintain product quality, and avoid product loss, the packaging container needs to be sealed. Tube Filling machine And Sealing machine is a machine with a compact design and automatic tube feeding. Tube Filling machine And Sealing machine's tube washing, feeding marking, filling, folding, sealing, coding, and finished product output are all performed by a fully automatic control system. The feeding of the washing pipe adopts a pneumatic method, which is accurate and reliable.
Design features of Tube Filling machine And Sealing machine.
First, the Tube Filling machine And Sealing machine is mechatronics, using multiple-introduction technology, controlled by PLC, and can automatically complete tube feeding, partial color labeling, filling, sealing, and tube outlet at the same time. The machine runs smoothly, is easy to control and size conversion, and is suitable for the production of pasty products. Second, the Tube Filling Machine And the Sealing machine has modern modeling, strong practicability, and high processing value. Third, the Tube Filling Machine And the Sealing machine have a stainless steel volumetric bulldozing syringe and a Teflon piston seal to achieve accurate dosage.
Features of Tube Filling machine And Sealing machine.
Tube Filling machine And Sealing machine is a piece of high-tech equipment successfully developed by introducing foreign advanced technology and combining GMP requirements. It has the characteristics of reasonable structure, complete functions, convenient operation, accurate filling, stable operation, and low noise. Tube Filling machine And Sealing machine adopts PLC controller, from liquid or high-speed material filling to batch number printing (including production date) automatic operation, is cosmetics, pharmaceuticals, food, adhesives and other ALU tubes, plastic tubes and multi-tube filling Ideal equipment for sealing, in line with GMP standards.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is https:// www.cnzpack.com/. Our company adheres to the service tenet of "customer first", and implements the service of honesty and customer first.
ZUNGWAN is the leading manufacturer of perfume and cosmetic filling machines and lines, providing all solutions from the smallest to the fastest machines (400 bpm) for a vast range of applications :
Perfumes (bottles, samples, miniatures), liquid Cosmetics (shampoo, conditioner, lotions, gel, serum, foam bath, liquid soap, shower gel, hair dye, nail varnish, foundation, makeup remover, suntan lotion, deodorant, roll-on, etc.) and Cosmetic creams (jars, lip-gloss, mascara).