Liquid Filling Machine is specially designed for filling easy-to-open bottles. It has a reasonable design, simple structure, easy operation, and a mechanical bottle stop filling device. So what is the working principle of a Liquid Filling Machine? Let's take a look together next.
This is the content list:
l Transmission principle of Liquid Filling Machine
l The principle of the filling part of the Liquid Filling Machine
l Liquid Filling Machine's capping system
l The capping head of the Liquid Filling Machine
l The Liquid Filling Machine's tracking and filling mechanism
The Liquid Filling Machine transmits the power to the worm gear shaft of the reducer through the belt pulley, and then the worm gear shaft transmits the power to the paddlewheel shaft, the filling part, and the capping head through each gear. the filling part, the capping head, and each paddle wheel of the Liquid Filling Machine move synchronously, and the power is transmitted to the bottle feeding paddle wheel device through the bevel gear.
The liquid bottle of the Liquid Filling Machine is sent to the transition pulley by the large bottle inlet paddlewheel and then sent to the synchronous belt by the transition pulley. The bottle is dragged forward at a uniform speed by the inserts on the synchronous belt, and the filling needle of the Liquid Filling Machine is inserted into the bottle mouth under the control of the tracking mechanism and runs forward synchronously with the bottle to achieve tracking and filling. The diving needle rises with the liquid level to play the role of defoaming.
The cap supply system of the Liquid Filling Machine is composed of a cap delivery track, cap handling head, and cap-wearing mechanism. The lid management head adopts the principle of electromagnetic spiral oscillation to line up the messy lids and enter the lid delivery track through the reversing twist channel. When the Liquid Filling Machine passes through the lid-wearing mechanism, the bottle hangs on to the lid and passes through the pressure plate to make the lid wear correctly.
After the liquid bottle of Liquid Filling Machine enters the cap rolling head turntable with the cap on, the three rolling knives which have been opened will turn forward with the Liquid Filling Machine turntable with the bottle as the center and press the cap under the control of the cam, then the three rolling knives will roll towards the cap at the same time under the action of the cone sleeve, and after rolling, they will leave the cap at the same time and return to the original position.
The Liquid Filling Machine drives the gear and rack to move, thus driving the filling needle to do the reciprocating movement. By adjusting the relative position of the Liquid Filling Machine's syringe holder and mounting frame, the filling needle can be accurately inserted into the middle of the bottle opening.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer, and so far we have more than 100 domestic customers and more than 400 foreign customers. The quality of our machines and services as well as our integrity are widely praised at home and abroad. We will carry forward the spirit of "comprehensive innovation, perseverance", self-discipline and strive for the first, with enthusiasm and a new attitude to provide more perfect service for new and old customers. If you are interested in Liquid Filling Machine, please contact us, our website is www.cnzpack.com
With the increasingly fierce competition in the manufacturing and production of plastic bottles in the food and pharmaceutical industries, Bottle Unscrambler has become more and more solid backing for the food and pharmaceutical plastic bottle markets. So how does it play a role? We will introduce the work process and personnel operation specifications of Bottle Unscrambler. Let's take a look together next.
This is the content list:
The workflow of Bottle Unscrambler
Personnel operation specification of Bottle Unscrambler
The workflow of Bottle Unscrambler is generally as follows: manually put materials into the storage bottle library, the materials in the storage bottle library will be automatically quantified and fed to the turntable at the set speed. The turntable rotates at a high speed to supply the bottles as required, the web wheel The irregular bottles are removed, and the bottle dividing part sends the bottles from the turntable to the bottle unscramble part at a certain speed. The Bottle Unscrambler part of the Bottle Unscrambler clamps the bottles to the working surface of the conveyor through the conveyor belts on both sides, and at the same time sorts the bottles through the bottle turner. The Bottle Unscrambler electronic control system performs real-time monitoring and feedback through the sensors of each part to achieve fully automated operation requirements, and save a lot of labor costs and avoid losses caused by human error factors.
To ensure the normal and safe operation of Bottle Unscrambler, there are special operating procedures established for it. Operators and equipment management personnel shall perform standardized operations of Bottle Unscrambler under these procedures. This safe operation specification is commonly used in Bottle Unscramblers, mixers, high-speed automatic Bottle Unscramblers, etc.
1. First check the Bottle Unscrambler's intact, clean, and expiration status identification and the equipment operation record of the shift. If the inspection finds that the Bottle Unscrambler has exceeded the cleaning validity period, it is necessary to further clean the equipment according to the equipment cleaning operation rules and fill in the equipment status identification.
2. Check the Bottle Unscrambler and the Bottle Unscrambler to confirm that there is no foreign matter, and turn the bottle plate and unscrambler to confirm that it can work normally.
3. Turn on the Bottle Unscrambler power switch, check the touch screen and three photoelectric switches. If both are energized, the lack of a bottle alarm will be displayed on the touch screen. When the electric eye is blocked by hand, the screen displays the blocking alarm, and the two photoelectric switches are in a normal state.
4. Turn on the Bottle Unscrambler compressed air, use the bottom of the bottle to shake under the electric eye of the bottle puller, compressed air will be sprayed out, and the equipment can be turned on normally.
To ensure that the various parts of the Bottle Unscrambler can work normally, the formal operation can be divided into five steps: click the host start and lift start on the touch screen respectively, and observe whether the Bottle Unscrambler has abnormal noise when it is running. After powering on the Bottle Unscrambler and confirming that there is no abnormal condition, stop the device, but the qualified infusion bottle upright in the bottle feeding bracket, and start the device again. The bottle will pass through the rotating carousel of the device and enter the conveyor belt to start the bottle unscramble operation. Run at low speed when starting up, and then adjust the lifting speed and unscramble speed according to the actual production, so that the speed of the Bottle Unscrambler equipment can match the actual production speed. To prevent such phenomena from happening. If such a phenomenon occurs, stop the machine immediately to eliminate the fault before it can continue to run. During the operation of the equipment, the bottles should be put in continuously, and observe whether there are phenomena such as pouring, jamming, broken bottles, etc. If any, stop the machine immediately and start the production after troubleshooting. After the production is over, stop the equipment, turn off the power of the Bottle Unscrambler, and clear the remaining materials out of the equipment.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. When the Liquid Filling Machine leaves the factory, it will provide customers with detailed Liquid Filling Machine operation procedures and operating specifications. If you are interested in Liquid Filling Machine, you can contact us, our website is www.cnzpack.com.
Tube Filling machine And Sealing machine is suitable for filling all kinds of paste and high viscosity fluids, suitable for filling large-diameter plastic pipes and composite pipes, and then the pipe is heated inside, and the batch number and date are printed on the seal. Used in pharmaceutical, food, cosmetics, adhesive, and other industries. Next, let me tell you about the related introduction and features of the Tube Filling machine And Sealing machine. Here are some answers.
Here is the content list:
l The related introduction of Tube Filling machine And Sealing machine.
l Design features of Tube Filling machine And Sealing machine.
l Features of Tube Filling machine And Sealing machine.
The related introduction of Tube Filling machine And Sealing machine.
Tube Filling machine And Sealing machine is a machine that fills the packaging into the container and seals it. After the product is put into the packaging container, to keep the product sealed, maintain product quality, and avoid product loss, the packaging container needs to be sealed. Tube Filling machine And Sealing machine is a machine with a compact design and automatic tube feeding. Tube Filling machine And Sealing machine's tube washing, feeding marking, filling, folding, sealing, coding, and finished product output are all performed by a fully automatic control system. The feeding of the washing pipe adopts a pneumatic method, which is accurate and reliable.
Design features of Tube Filling machine And Sealing machine.
First, the Tube Filling machine And Sealing machine is mechatronics, using multiple-introduction technology, controlled by PLC, and can automatically complete tube feeding, partial color labeling, filling, sealing, and tube outlet at the same time. The machine runs smoothly, is easy to control and size conversion, and is suitable for the production of pasty products. Second, the Tube Filling Machine And the Sealing machine has modern modeling, strong practicability, and high processing value. Third, the Tube Filling Machine And the Sealing machine have a stainless steel volumetric bulldozing syringe and a Teflon piston seal to achieve accurate dosage.
Features of Tube Filling machine And Sealing machine.
Tube Filling machine And Sealing machine is a piece of high-tech equipment successfully developed by introducing foreign advanced technology and combining GMP requirements. It has the characteristics of reasonable structure, complete functions, convenient operation, accurate filling, stable operation, and low noise. Tube Filling machine And Sealing machine adopts PLC controller, from liquid or high-speed material filling to batch number printing (including production date) automatic operation, is cosmetics, pharmaceuticals, food, adhesives and other ALU tubes, plastic tubes and multi-tube filling Ideal equipment for sealing, in line with GMP standards.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. If you are engaged in work related to Tube Filling machine And Sealing machine or want to know more about our company, you can communicate with us on the website. Our official website is https:// www.cnzpack.com/. Our company adheres to the service tenet of "customer first", and implements the service of honesty and customer first.
Capping Machine is filling equipment specially designed for new oral liquid easy-pull bottles. The design is reasonable, the structure is simple, the operation is convenient, and a mechanical stop filling device is provided for lack of bottles. So what are the adjustment methods of the Capping Machine? Let's take a look together next.
This is the content list:
l Capping Machine feeding half adjustment
l Matters needing attention in discharging
l Adjustment of the locking device
l Vibrator adjustment
Capping Machine feeding half adjustment
Adjust the bottle blocking plate on the feeding half of the Capping Machine upwards to shorten the adaptation to the bottle feeding stroke. Adjust downwards to make the Capping Machine adapt to the extension of the bottle feeding stroke. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be fed into the positioning tooth smoothly. Adjust the bottle blocking plate of the Capping Machine so that the width of the bottle inlet is about 22 mm.
Adjust the perfusion Capping Machine component. The role of the perfusion Capping Machine component is to make the liquid medicine be delivered to each easy-pull bottle in time through the dosing device, one-way valve, and needle. Therefore, the needle must enter the bottle mouth properly and the filling time must be appropriate. Adjust the Capping Machine side cam to rotate clockwise or counterclockwise so that the needle is inserted into the bottle mouth just after the empty bottle enters the toothed position. And lift the needle before leaving the toothed position. The filling time of the Capping Machine is adjusted. Turn the cam clockwise or reverse the adjustable needle into the bottle mouth and start filling immediately, and stop filling before the needle leaves the bottle mouth.
Matters needing attention in discharging
Since the Capping Machine is an easy-pull bottle filling and locking device, the discharging has been capped and sealed. To prevent the locked bottle from overturning, it must be placed on the Capping Machine discharge hopper before the first bottle is discharged. Several empty bottles can be transported to the discharge hopper smoothly to keep the locked bottles and sent to the next process with the bottle hopper.
Adjustment of the locking device
Capping Machine capping time adjustment, adjust the cam rotation angle. When the filling liquid bottle enters the locking tooth position, the locking shaft has moved and left the bottle cap before the moving tooth approaches the bottle. The capping pressure is adjusted, and the capping pressure is adjusted. The size of the cap pressure is directly related to the quality of the lock. If the pressure is too high to break the easy-pull bottle, and the pressure is too small, it will affect the sealing performance. Therefore, the nut should be adjusted according to the actual average height of the easy-pull bottle to adjust the pressure to the best.
Capping Machine blade action time adjustment, the blade should be close to the bottleneck before the end of the capping, otherwise, the locking effect of some short bottles cannot be achieved. Loosen the nut during adjustment, and adjust the shaft and up and down to make the blade action time sooner or later. When adjusting the lock of the Capping Machine, pay attention to the locking of the nuts after the adjustment of each department. The easy-pull bottle must be used for the initial valve test. The average height must be taken. Irregular easy-pull bottles cannot enter the lock to avoid damage to the parts.
The Capping Machine adopts the principle of electromagnetic oscillation to drop the bottle cap to the proper position along the track according to a certain movement trajectory. The vibrator is packaged separately when it leaves the factory, and the lower rail opening must be aligned with the movement rail of the easy-pull bottle when installed. To adjust the gap between the magnets of the Capping Machine, loosen the screw, open the cover, adjust the nut, and make the vibration of the Capping Machine low and fast.
Wenzhou Zungwan Intelligent Machinery Co., Ltd. is a professional equipment manufacturer. It strictly controls the production of the Capping Machine. A large number of factory tests are carried out before Capping Machine leaves the factory to ensure product quality. If you are interested in Capping Machine, you can Contact Us, our website is www.cnzpack.com.
Nowadays, the number and types of Cosmetic Filling machines And Capping Machines on the market are very large. Customers who use the Cosmetic Filling Machine And Capping machine for the first time will inevitably be a little confused when purchasing this equipment and don't know how to buy a cost-effective Cosmetic Filling machine And Capping machine suitable for their factory. Next, let's take a look at how to choose a Cosmetic Filling machine And a Capping Machine. Here are some answers.
l Here is the content list:
l Four purchasing principles for Cosmetic Filling Machine And Capping Machine.
l Precautions for purchasing Cosmetic Filling machine And Capping machine.
Four purchasing principles for Cosmetic Filling Machine And Capping Machine.
First, high-cost performance is the first principle. At present, the quality of the domestically produced Cosmetic Filling Machine And the Capping machine has been greatly improved than before, and it keeps pace with the imported machines. Second, choose as far as possible the famous brand Cosmetic Filling machine And Capping machine company with a long history, and the quality is guaranteed. If you purchase a low-quality Cosmetic Filling Machine And Capping machine, the amount of packaging film that will be wasted over time in daily production is not a small number. Third, if there is an on-site inspection, we must pay attention to the big aspects, but also the small details. The details often determine the quality of the whole machine. Fourth, in terms of after-sales service, we must have a good reputation and prompt after-sales service. For example, in beverage companies, summer is the peak season for production. If there is a problem with the machine during the production process that cannot be solved immediately, there will be a great loss. Wenzhou Zungwan Intelligent Machine Co., Ltd.'s after-sales service is super timely.
Precautions for purchasing Cosmetic Filling machine And Capping machine.
See whether the Cosmetic Filling machine And the Capping machine can meet a variety of bottle types. Many companies will choose to produce products with different packaging specifications and materials. In this case, bottle compatibility is very important. Because the investment in purchasing multiple types of equipment is too large, purchasing a Cosmetic Filling machine And a Capping Machine that can be used in one machine can effectively reduce the investment cost of the equipment.
Purchasing Cosmetic Filling Machine And Capping Machine is a one-time expense, while after-sales service is a daily expense. Many companies care about how much they spend on equipment when purchasing, and they rarely discuss and estimate the cost of after-sales service. This is a common omission in equipment procurement by many companies. When purchasing Cosmetic Filling Machine And a Capping Machine, it is necessary to compare the level of operating cost and comprehensively weigh the purchasing cost. The operating cost of the machine includes energy consumption, the number and quality of operators, the price and replacement frequency of spare parts and wearing parts, the cost of after-sales service engineers, the service life and depreciation of the equipment Rate, etc.
For more questions about Cosmetic Filling machines And Capping Machines, please consult Wenzhou Zungwan Intelligent Machine Co., Ltd. Our official website is https:// www.cnzpack.com/. Years of accumulated experience in the R&D and production industry will provide you with more product services and technical support!
They ordered two hand sanitizer filling lines, requiring a speed of 150 bottles per minute, from automatic bottle management - automatic filling - automatic cap management - automatic capping - automatic labeling.
The whole production line was designed, developed and produced by our company, and it took 70 days from the finalization of the contract to delivery. Because of the outbreak of New Crown epidemic in the U.S., we completed the delivery of the equipment ahead of schedule and flew it to the U.S.
The Cosmetic Filling machine And Capping machine has a wide range of applications, not only in the cosmetics industry but also in food, daily chemical, pharmaceutical, and other industries. It is very flexible to use, can be adapted to different bottle mouths, and the operation is relatively simple and quick. Because of its unique advantages, it has won unanimous praise from customers. Next, let's take a look at the advantages, characteristics, and manufacturer introduction of Cosmetic Filling machines And Capping Machines. Here are some answers.
Here is the content list:
l Advantages of Cosmetic Filling machine And Capping machine.
l The performance characteristics of Cosmetic Filling machine And Capping machine.
l Introduction of Cosmetic Filling machine And Capping machine manufacturer.
Advantages of Cosmetic Filling machine And Capping machine.
Cosmetic Filling Machine And Capping machine integrates mechanical, pneumatic, and automatic. The characteristics of a high degree of automation, high output, wide application, and good stability make this machine more popular. The Cosmetic Filling machine And Capping machine can automatically unscramble bottles, fill, seal, cap, and label. Equipped with an automatic internal plug-in row and external cover plug test, it can realize no internal plug and non-external plug and eliminate the non-external plug. The labeling adopts a belt rolling structure, a fast-rolling structure, and an 8-dimensional angle adjustment label to realize the labeling of two symmetrical labels or high-precision labeling.
The performance characteristics of Cosmetic Filling machine And Capping machine.
First, the man-machine interface setting, intuitive and convenient operation, PLC control, accurate loading. Frequency conversion control, arbitrary adjustment of production speed, automatic counting. Second, the Cosmetic Filling machine And Capping machine is made of stainless steel, which meets GMP requirements. Third, the equipment fully complies with GMP requirements. Microcomputer setting, accurate filling volume, convenient operation, automatic shutdown function, automatic shutdown for any track with continuous no filling and no internal clogging. Fourth, the Cosmetic Filling machine And Capping machine is easy to operate and easy to maintain.
Introduction of Cosmetic Filling machine And Capping machine manufacturer.
Wenzhou Zungwan Intelligent Machine Co., Ltd. is a professional equipment manufacturer that continuously researches and develops various packaging machinery for liquid, powder, cream, ointment, fluid, and semi-fluid materials. We have obtained ISO9001 quality management system certification, and some products have passed CE certification. Our company has obtained more than 20 invention patents and utility model patents. The quality of our Cosmetic Filling Machine And Capping machine and service as well as our integrity are widely praised at home and abroad.
The first-class quality of Cosmetic Filling machine And Capping machine and efficient and fast after-sales service have created the excellent products of "Zhonghuan". Cosmetic Filling Machine And Capping machine is in great demand in domestic and foreign markets. Keep improving, develop to satisfy customers, and satisfy market demands are our eternal topic and our sincere commitment to customers.
Our official website is https:// www.cnzpack.com/. If you are engaged in work related to Cosmetic Filling machines And Capping machines or want to learn more about our company, you can communicate with us on the website. We wholeheartedly provide users with better products and services!
In our daily life, Capping Machine plays a vital role for us, so what are the main work processes and precautions of the Capping Machine? Let's take a look together next.
This is the content list:
The main workflow of Capping Machine
How to carry out daily maintenance and maintenance of Capping Machine
How to deal with common problems of Capping Machine
We know that after the plastic bottles are sorted by the Capping Machine, they enter the conveyor chain in a single row. In the filling station, the plunger pump injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the index plate and stops accurately at the capping station. Manually place the cap of the Capping Machine at the entrance of the friction beltline, take out the capping claw, screw the cap claw, and squeeze the tube claw to complete the capping action. Then the plastic bottle exits the index plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.
1. Always keep the Capping Machine clean, especially for the electrical appliances on the switchboard, to prevent moisture and dust, and it is forbidden to change the program of the inverter and the program controller at will.
2. The power supply voltage of the Capping Machine should be stable, not exceeding ±15%, the material temperature should be kept at 10℃-40℃, the ambient temperature should be kept at 5℃～40℃, and the temperature should be kept at 5～95%PH.
3. The flowmeter used by the Capping Machine for spray filling is a precision instrument. Therefore, the oil must be precision filtered before it can be filled.
4. Turn off the power supply and oil inlet valve of the Capping Machine after finishing the work.
5. Pay attention to the cleanliness of the infrared sensor from the Capping Machine. Frequently wipe it clean with clean cotton. It is strictly forbidden for any object to approach the sensor during the working process, and strong light should not be directly or reflected on the sensor, otherwise, it will prosper and malfunction.
6. Add cylinder lubricating oil to the pneumatic triplet regularly.
7. When the machine is not used for a long time, all parts should be wiped clean and covered with plastic or tarpaulin to prevent dust.
First, what should I do if the cylinder piston of the Capping Machine does not work? Confirm whether the safety emergency stop switch is safe. Confirm that the air supply switch of the Capping Machine is turned on. Check if the Capping Machine one-way signal valve is damaged.
Second, what should I do if the Capping Machine cylinder piston does not return after being pushed to the top? Confirm whether the moving target is in contact with the one-way valve.
Third, how to adjust the filling volume of the Capping Machine is inaccurate or not discharged?
Check whether the upper and lower throttle valves of the Capping Machine are closed, and increase the pumping speed of the throttle valve of the cylinder. Make sure that the Capping Machine quick-install tee is locked with a clamp. Confirm whether there are enough materials in the Capping Machine storage box. Make sure that the joints of the pipes of the Capping Machine are sealed.
Fourth, what should I do if the material of the Capping Machine flows out from the rear end of the cylinder? Check whether the sealing ring on the Capping Machine piston is worn. If it is worn, replace it and make sure that the piston and the piston rod are tight.
In addition to timely handling of problems, it is also necessary to do a good job of preventive work in advance. Doing a good job in daily maintenance can also reduce the failure rate of the Capping Machine. The daily maintenance and maintenance of the Capping Machine cannot be underestimated. This is a very important step. Daily maintenance on time can effectively extend the service life of the Capping Machine, improve the production efficiency of the enterprise, and keep Capping Machine in normal operation throughout the day, reducing manpower. The loss of material resources.
Wenzhou Zungwan Intelligent Machinery Co., Ltd.'s first-class product quality and efficient and quick after-sales service have created excellent products of "Zhonghuan". Products are in great demand in the domestic and foreign markets. Keep improving, develop to satisfy customers, and meet market demands are our eternal topic and our sincere commitment to customers. Therefore, Capping Machine is very popular among consumers. If you are interested in Capping Machine, you can contact us. Our website is www.cnzpack.com.